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Crawler Crane Pre-Use Inspection Safety Checklist

Use our Checklist creator tool to create customised workplace safety documents. Learn more about Crawler Crane Pre-Use Inspection Safety Checklist Template below

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Create a Safety Checklist in 4 Easy Steps: Complete the checklist details below, add or edit the questions, add your logo and sign-off, then export a professional, print-ready PDF with Yes / No / N/A tick-boxes and a comments space.

Checklist Details

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Checklist Questions

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Risk Assessment Description:

This pre‑use inspection checklist ensures that crawler cranes are operated safely on construction sites and that all statutory duties are met. It aligns with the LOLER 1998 and PUWER 1998 regulations and follows HSE guidance on lifting equipment examinations and inspections.

The checklist covers the ten‑dimension safety framework: authorisation and planning, competence of personnel, site conditions and ground bearing, plant and equipment integrity, substance controls where relevant, personal protective equipment, collective safety measures, emergency and welfare provisions, and final completion checks. By addressing each dimension, the checklist helps prevent accidents caused by ground instability, equipment failure, over‑loading, and inadequate supervision.

Use this checklist for:

Daily pre‑use inspection of a crawler crane before each shift.
Verification that ground bearing capacity is sufficient for the crane’s tracks and intended load.
Confirmation that all lifting components (boom, ropes, hook, load indicator, counterweight) are in good condition and inspected under LOLER and PUWER.
Ensuring operator competence, appropriate PPE, and that exclusion zones and rescue plans are in place.

Compliant with: LOLER 1998 (Lifting Operations and Lifting Equipment Regulations 1998) and PUWER 1998 (Provision and Use of Work Equipment Regulations 1998), as set out in HSE guidance on thorough examinations of lifting equipment. Source: HSE – Thorough examinations of lifting equipment.

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Checks covered in this Crawler Crane Pre-Use Inspection checklist

This Crawler Crane Pre-Use Inspection safety checklist template covers 35 checks. Customise the questions to your workplace, then download a professional, print-ready PDF with Yes / No / N/A tick-boxes and a comments space.

#	Checklist item
1	Is a current risk assessment for crane operations available and has it been reviewed?
2	Is the crane operator competent and holding a valid CPCS licence?
3	Is the ground bearing capacity adequate for the crane’s tracks and load?
4	Are the load limits clearly displayed and not being exceeded?
5	Are the crane tracks in good condition with no broken links or excessive wear?
6	Is the boom free of cracks, bends or other damage?
7	Are the lifting ropes/wires inspected and free of fraying or corrosion?
8	Is the hook and safety latch in good condition and free of deformation?
9	Is the load indicator functional and correctly calibrated?
10	Is the counterweight securely attached and in good condition?
11	Are all crane controls operating smoothly and correctly?
12	Is the crane’s LOLER examination up‑to‑date and records available?
13	Is the crane inspected under PUWER requirements and in‑date?
14	Is appropriate PPE (hard hat, high‑visibility vest, safety footwear) being worn by personnel?
15	Are exclusion zones and barriers correctly positioned around the crane?
16	Is a rescue plan in place for a potential crane tip‑over or failure?
17	Is first‑aid equipment readily accessible near the crane?
18	Is the crane area clear of obstructions and unnecessary materials?
19	Is a valid lift plan or method statement for the intended lift available and approved?
20	Are all necessary permits (e.g., crane permit, hot work permit) in place for the operation?
21	Is a competent person supervising the crane operation?
22	Is the crane operator medically fit for the task and not under the influence of substances?
23	Are weather conditions suitable for crane operation (e.g., wind speed within limits)?
24	Are overhead services (power lines, services) identified and clear of the lift area?
25	Is lighting adequate for safe crane operation (if operating in low light conditions)?
26	Is the centre of gravity of the load positioned within the crane’s safe operating parameters?
27	Are all safety devices (overload protection, anti‑rollback devices) functional?
28	Is the crane’s emergency stop button operational?
29	Is signage indicating exclusion zones clearly displayed?
30	Is a competent person monitoring the exclusion zone during operation?
31	Is emergency contact information displayed near the crane?
32	Is a fire extinguisher readily accessible in the crane operating area?
33	Is fuel for the crane stored in a designated container and spill kit available?
34	Are hydraulic fluid levels checked and any leaks addressed?
35	Has the pre‑use inspection checklist been completed, signed and dated by the inspector?

Frequently asked questions

Are these safety checklist templates really free to download?

Yes — completely free. Customise any checklist to your workplace and download a professional, print-ready PDF in minutes. No paywall, and no signup required for guests.

What format do the safety checklists download in?

Checklists download as a professional PDF, ready to print and complete on-site — each question has clear Yes / No / N/A tick-boxes and a comments space. You choose portrait or landscape at download. Word and spreadsheet formats are being added.

Can I customise the checklist questions to my workplace?

Yes — fully. Add your own questions, edit or remove any of the pre-written ones, and reorder them to suit your site, task or inspection before you download.

Are the safety checklists suitable for UK workplaces?

Yes. The checklists are written around UK health and safety good practice and HSE guidance, and are suitable for inspections, audits, toolbox checks and routine workplace monitoring.

Do I need an account to use the checklist templates?

No — guests can build and download a checklist for free without signing up. Register a free account if you want to save checklists to your dashboard and edit them later.

Can I add my company logo and branding to the checklist?

Yes — add your company logo, colours and details on Standard and Pro plans, so the exported checklist carries your own branding. Guests and Free downloads carry Health & Safety Zone branding.

How do I complete the checklist once it is downloaded?

The exported checklist is a blank, ready-to-use document: print it and tick Yes, No or N/A against each question and write any comments in the notes space, then sign and date it in the sign-off section.

What types of safety checklist can I create?

We are building specialist checklists across a wide range of subjects and industries — fire safety, workplace inspections, equipment and machinery checks, site inductions, vehicle checks, PPE, first aid and more. Browse by category to find the right one.

How often should safety checklists be completed?

It depends on the activity and your risk assessment — many checks are daily, weekly or monthly, while others are done before each task or shift. Completed, dated checklists provide a useful record of your monitoring.

Are the checklists a substitute for a risk assessment?

No. A checklist is a monitoring and inspection tool that complements your risk assessments and method statements — it helps confirm that controls are in place and working. Use them alongside your risk assessments.