Free Risk Assessment Form Templates
Create a Risk Assessment in 4 easy to use steps
Free Risk Assessment Templates — Ready-Made, Customisable & HSE-Compliant
Choose from over 2,500+ ready-made risk assessment templates below, or start a blank risk assessment form and build your own using our built-in hazard library. Each template follows HSE best-practice guidance with pre-filled hazards, risk ratings, and control measures — simply review, customise to your workplace, and download as a professional PDF. Suitable for all industries and activities.
Build a Custom Risk Assessment
Build your assessment your way — start from a blank template, or add your own risks and control measures from scratch.
| Type | Document Title | Action |
|---|---|---|
| Risk AssessmentFREEPDF | Additive Manufacturing and 3D Printing (Polymer) Risk AssessmentDownload a free additive manufacturing (polymer) risk assessment template with hazards, controls and compliance notes for UK factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Adhesives and Sealants Manufacturing Risk AssessmentDownload a free adhesives and sealants manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Aerospace Component Manufacturing Risk AssessmentFree aerospace component manufacturing risk assessment template with hazards, controls and compliance notes. Download editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Agency and Temporary Workers in Manufacturing Risk AssessmentDownload a free risk assessment template for agency and temporary workers in manufacturing. Includes hazards, controls and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Ampoule and Vial Filling Risk AssessmentDownload a free ampoule and vial filling risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for pharma staff.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Animal Feed Manufacturing Risk AssessmentDownload a free animal feed manufacturing risk assessment template with hazards, controls and legal compliance. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Anodising Risk AssessmentDownload a free anodising risk assessment template with hazards, controls and compliance notes for manufacturing plants. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Apprentice Manufacturing Risk AssessmentDownload a free apprentice manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes for factory settings.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Asbestos Risk AssessmentFree asbestos risk assessment template for factories. Includes hazards, controls, PUWER and COSHH compliance. Download PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Aseptic and Sterile Manufacturing Risk AssessmentDownload a free aseptic and sterile manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for pharma cl...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Assembly Workers Risk AssessmentDownload a free assembly workers risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Autoclave Curing Risk AssessmentDownload a free autoclave curing risk assessment template with hazards, controls and compliance notes for composite manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Automated Guided Vehicles Risk AssessmentDownload a free AGV risk assessment template for manufacturing. Includes hazards, controls, PUWER and COSHH compliance. Fully editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Automated Storage and Retrieval System Risk AssessmentDownload a free ASRS risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Automotive Manufacturing and Assembly Risk AssessmentDownload a free automotive manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Bagging and Sacking Machines Risk AssessmentDownload a free bagging and sacking machines risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Balers and Compactors Risk AssessmentDownload a free balers and compactors risk assessment template with hazards, controls and compliance notes. Fully editable for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Blister Packing Risk AssessmentDownload a free blister packing risk assessment template with hazards, controls, and compliance notes for pharma manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Blow Moulding – Manufacturing Risk AssessmentComprehensive blow moulding risk assessment for factory operatives – hazards, controls and UK legal references (PUWER, COSHH).Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Brazing and Furnace Brazing Risk AssessmentDownload a free brazing and furnace brazing risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Brick, Block and Masonry Products Risk AssessmentDownload a free brick, block and masonry risk assessment template with hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Broaching Machine Risk AssessmentDownload a free broaching machine risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Calibration of Equipment and Instruments Risk AssessmentDownload a free calibration risk assessment template for manufacturing. Includes hazards, controls and PUWER/COSHH compliance. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Capping, Sealing and Closing Risk AssessmentDownload a free capping, sealing and closing risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Capsule Filling and Granulation Risk AssessmentDownload a free capsule filling and granulation risk assessment template with hazards, controls and compliance notes for pharma manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Cement and Concrete Products Manufacturing Risk AssessmentDownload a free cement and concrete manufacturing risk assessment template with hazards, controls and legal compliance. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Centrifuges and Filtration Risk AssessmentDownload a free centrifuge and filtration risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Ceramics Manufacturing Risk AssessmentDownload a free ceramics manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Chemical Manufacturing Risk AssessmentDownload a free chemical manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Chemical Mixing and Reactions Risk AssessmentDownload a free chemical mixing risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF for plant ope...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Chemical Spill Response Risk AssessmentDownload a free chemical spill response risk assessment template with pre‑filled hazards, controls and legal compliance for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Class 3B & 4 Laser Risk AssessmentDownload a free Class 3B & 4 laser risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF for factor...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Cleanroom Operation and Gowning Risk AssessmentDownload a free cleanroom operation and gowning risk assessment template with hazards, controls and GMP compliance. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Clearing Blockages and Machine Jams Risk AssessmentDownload a free clearing blockages risk assessment template with hazards, controls and PUWER compliance. Editable PDF for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | CNC Machining Centre Risk AssessmentDownload a free CNC machining centre risk assessment template with hazards, controls and legal compliance notes. Editable PDF for manufacturers.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | CNC Router Operation Risk AssessmentDownload a free CNC router risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | CNC Setters and Programmers Risk AssessmentDownload a free CNC setters and programmers risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing s...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | CNC Turning and Lathe Operation Risk AssessmentDownload a free CNC turning and lathe operation risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Coil, Bar and Sheet Metal Handling Risk AssessmentDownload a free coil, bar and sheet metal handling risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing opera...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Cold Store & Chilled/Frozen Risk AssessmentFree cold store risk assessment template for manufacturing. Includes hazards, controls, PUWER and COSHH compliance. Download PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Collaborative Robots Risk AssessmentDownload a free collaborative robots risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Combustible and Hazardous Dust Control – Manufacturing Risk AssessmentDownload a manufacturing‑specific risk assessment for combustible and hazardous dust control. Includes hazards, controls, PUWER, COSHH and DSEAR references.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Composite Lay-Up and Curing Risk AssessmentDownload a free composite lay‑up and curing risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Compression and Rotational Moulding Risk AssessmentDownload a free compression and rotational moulding risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Confined Space Entry Risk AssessmentDownload a free confined space entry risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Contractor Management Risk AssessmentDownload a free contractor management risk assessment template for manufacturing. Includes pre‑filled hazards, controls and compliance notes. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Conveyor Systems Risk AssessmentDownload a free conveyor systems risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Cooling Towers & Refrigeration Plant Risk AssessmentDownload a free cooling tower and ammonia refrigeration plant risk assessment template with hazards, controls and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Cosmetics Manufacturing Risk AssessmentDownload a free cosmetics manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Crushing, Grinding and Milling Risk AssessmentDownload a free crushing, grinding and milling risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing plants.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Cryogenics, Liquid Nitrogen and Industrial Gas Handling Risk AssessmentDownload a free cryogenics, liquid nitrogen and gas handling risk assessment template with hazards, controls and PUWER, COSHH, JSP 319 compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Deburring, Tumbling and Vibratory Finishing Risk AssessmentDownload a free deburring, tumbling and vibratory finishing risk assessment template with hazards, controls and compliance notes. Editable PDF for manufactur...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Decanting and Dispensing Chemicals Risk AssessmentDownload a free decanting chemicals risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Defence and Munitions Manufacturing Risk AssessmentDownload a free defence and munitions manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Degreasing and Solvent Washing Risk AssessmentFree template for manufacturing degreasing and solvent washing – pre‑filled hazards, controls and compliance with PUWER and COSHH.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Die Casting Risk AssessmentDownload a free die casting risk assessment template with pre‑filled hazards, controls and compliance notes. Fully editable for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Die, Mould and Tool Change Risk AssessmentDownload a free die, mould and tool change risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Distillation and Separation Columns Risk AssessmentDownload a free distillation columns risk assessment template with hazards, controls and compliance notes. Fully editable PDF for manufacturing plants.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Drop Forging Risk AssessmentDownload a free drop forging risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Drum and IBC Handling Risk AssessmentDownload a free drum and IBC handling risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Dust Collection Systems and Baghouses Risk AssessmentFree dust collection and baghouse risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing plants.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | EDM and Spark and Wire Erosion Risk AssessmentDownload a free EDM and spark erosion risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Electrical Maintenance Risk AssessmentDownload a free electrical maintenance risk assessment template with hazards, controls and compliance notes for manufacturing plants.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Electronics and PCB Manufacturing Risk AssessmentDownload a free electronics and PCB manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Fully editable for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Electroplating Risk AssessmentDownload a free electroplating risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Electrostatic Discharge Risk AssessmentDownload a free electrostatic discharge risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF for f...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | End-of-Line Product Testing (Pressure and Electrical) Risk AssessmentDownload a free end‑of‑line product testing risk assessment template for pressure and electrical tests in manufacturing. Editable PDF with hazards and controls.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Factory Floor Slips, Trips and Housekeeping Risk AssessmentIdentify and control slips, trips and housekeeping hazards on a manufacturing factory floor with PUWER and COSHH compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Fermentation and Bioreactor Risk AssessmentDownload a free fermentation and bioreactor risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for pharma manufact...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Fertiliser Manufacturing Risk AssessmentDownload a free fertiliser manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for plant safety.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | FIBC and Bulk Bag Filling and Discharge – Manufacturing Risk AssessmentComprehensive risk assessment for FIBC and bulk bag filling and discharge in manufacturing, covering PUWER, COSHH and HSE guidance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Filling and Bottling Line Risk AssessmentDownload a free filling and bottling line risk assessment template with pre‑filled hazards, control measures and compliance notes. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Fluid Bed Drying Risk AssessmentFree fluid bed drying risk assessment template for pharma manufacturing. Includes hazards, PUWER, COSHH and COMAH controls. Download editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Forklift and Mobile Plant Risk AssessmentDownload a free forklift risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites. Editable PDF for plant oper...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Form Fill Seal Packaging Machinery Risk AssessmentDownload a free Form Fill Seal packaging machinery risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Foundry and Casting Risk AssessmentDownload a free foundry and casting risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Foundry Molten Metal Casting Risk AssessmentDownload a free foundry molten metal casting risk assessment template with hazards, controls and compliance notes. Fully editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Friction and Friction‑Stir Welding Risk AssessmentComprehensive risk assessment for friction and friction‑stir welding in factories, covering hazards, controls, and legal compliance (PUWER, COSHH, LOLER).Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Furniture and Joinery Manufacturing Risk AssessmentDownload a free furniture and joinery manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Gear Cutting and Hobbing Risk AssessmentDownload a free gear cutting and hobbing risk assessment template with hazards, controls and legal compliance for manufacturing. Fully editable.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Glass Manufacturing Risk AssessmentDownload a free glass manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Goods-In and Dispatch Risk AssessmentDownload a free goods‑in and dispatch risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Granulators, Shredders and Reclaim Risk AssessmentDownload a free risk assessment template for granulators, shredders and reclaim lines. Includes hazards, controls and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Guillotine and Metal Shearing Risk AssessmentDownload a free guillotine and metal shearing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Hand Soldering Risk AssessmentDownload a free hand soldering risk assessment template with hazards, controls and compliance notes for electronics manufacturing. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Handling Acids and Alkalis in Manufacturing Risk AssessmentDownload a free handling acids and alkalis risk assessment template with hazards, controls and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Hazardous Substances Storage Risk AssessmentDownload a free hazardous substances storage risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for industrial sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Hazardous Waste Storage and Disposal Risk AssessmentDownload a free hazardous waste storage risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Heat Stress Risk AssessmentDownload a free heat stress risk assessment template for manufacturing. Includes hazards, controls and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Heat Treatment Furnaces and Quenching Risk AssessmentComprehensive risk assessment for heat treatment furnace and quenching operations in factories. Includes hazards, controls and legal references (PUWER, COSHH...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Honing and Lapping Risk AssessmentDownload a free honing and lapping risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Hot Surfaces Risk AssessmentDownload a free hot surfaces risk assessment template for manufacturing. Includes hazards, controls and compliance with PUWER and COSHH.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Hydraulic Systems Risk AssessmentDownload a free hydraulic systems risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Induction Heating Risk AssessmentDownload a free induction heating risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Industrial Cleaners Risk AssessmentDownload a free industrial cleaners risk assessment template for manufacturing. Includes hazards, controls, PUWER and COSHH compliance. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Industrial Curing and Drying Oven Risk AssessmentFree industrial curing oven risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Industrial Mixers Risk AssessmentDownload a free industrial mixers risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Industrial Radiation Risk AssessmentDownload a free industrial radiation risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Industrial Robot and Robotic Cell Operation Risk AssessmentDownload a free industrial robot risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Industrial Sewing Machine Risk AssessmentDownload a free industrial sewing machine risk assessment template with hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
How to choose the right risk assessment template
- 1Browse by industry or category
Use the search box or category filter to find a template that matches your workplace, activity, or industry.
- 2Open the template
Click "Create" to open the template in our free interactive 4-step Risk Assessment generator with the HSE 5x5 risk matrix.
- 3Customise hazards and controls
Edit risks, control measures, persons at risk, and severity ratings to match your specific workplace operation.
- 4Download as a professional HSE-compliant PDF
Sign, then download as a PDF ready for compliance, audit, or sharing with your team.
Frequently asked questions
Are these risk assessment templates really free to download?
Yes — completely free. Over 229 free UK risk assessment templates, free to use forever, no paywall. Customise to your workplace and download as a professional HSE-compliant PDF in minutes.
Can I download risk assessment templates in PDF or Word format?
Risk assessments download as a professional, HSE-compliant PDF — ready to print and file as-is. Word (.docx) export is not available for risk assessments, but you can fully customise every hazard, control measure, persons-at-risk entry and rating online before you download.
Are the risk assessment templates HSE-compliant?
Yes. Every template aligns with HSE guidance and the HSE 5-Step Risk Assessment process. They cover the requirements of the Management of Health and Safety at Work Regulations 1999, COSHH 2002, Manual Handling Operations Regulations 1992, Work at Height Regulations 2005, and other relevant UK regulations.
What industries do the risk assessment templates cover?
Every UK industry — painting, electrical, HVAC, plumbing, carpentry, concrete, solar panel installation, asbestos, scaffolding, working at height, manual handling, fall protection, hot works, confined space entry, lifting operations, kitchen fitting, drywall, tiling, plastering, and many more.
What's the difference between a risk assessment form and a risk assessment template?
A risk assessment form is the blank document; a risk assessment template is a pre-filled form ready to customise. Our generator gives you both — a free interactive form you fill in plus over 229 pre-written templates you can customise to your specific workplace.
Do I need to create an account to use the risk assessment templates?
You can build and preview a risk assessment without an account. To download the PDF you'll need a free account — it takes less than a minute, costs nothing, and also lets you save documents to your dashboard, edit them later, and share them for digital signatures.
Can I customise the risk assessment templates to my workplace?
Yes — fully. Edit hazards, control measures, persons at risk, likelihood and severity ratings, PPE requirements, and review schedules. Each template is a starting point you tailor to your specific operation.
How many risks can I add to a single risk assessment?
The number of risks (hazards) you can include in one assessment depends on your plan: guests get unlimited risks, Free accounts unlimited risks, Standard unlimited risks, Pro unlimited risks, and Enterprise unlimited risks per assessment. You can add and preview every risk in a template, then tick the ones to include up to your plan limit — upgrade any time for more. See our pricing page for the full plan comparison.
Are these risk assessment templates valid for UK construction work?
Yes. Our construction-specific risk assessment templates align with HSE construction guidance, the Construction (Design and Management) Regulations 2015 (CDM 2015), and the Work at Height Regulations 2005. Templates cover scaffolding, working at height, concrete pouring, excavation, roofing, electrical installation, and more.
How often should I update my risk assessment?
Whenever there is reason to believe the assessment is no longer valid — after workplace changes, near-misses, accidents, new equipment, new substances, or new processes. HSE guidance recommends an annual formal review at minimum.
What is the HSE 5-step risk assessment process?
Step 1: Identify the hazards. Step 2: Decide who might be harmed and how. Step 3: Evaluate the risks and decide on precautions. Step 4: Record findings and implement them. Step 5: Review the assessment and update if necessary. Our interactive generator walks you through all 5 steps.
Can I use these risk assessment templates for self-employed work?
Yes. Self-employed workers are required to assess risks to themselves and anyone affected by their work. Our templates are suitable for sole traders, contractors, and small businesses.
Do you have RIDDOR-aligned risk assessment templates?
Yes. Several templates cover RIDDOR (Reporting of Injuries, Diseases and Dangerous Occurrences Regulations 2013) requirements — including accident reporting and investigation risk assessments. All RA templates support incident logging and review.
Looking for a different template type?
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Get Started — Create Your Free Risk Assessment in 4 Easy Steps
What Is a Risk Assessment?
A risk assessment is a systematic process of identifying hazards in the workplace, evaluating the likelihood and severity of harm, and determining the appropriate control measures to reduce risk to an acceptable level. It is a legal requirement under UK health and safety law and forms the foundation of any effective safety management system. The Health and Safety Executive (HSE) defines a risk assessment as “simply a careful examination of what, in your work, could cause harm to people, so that you can weigh up whether you have taken enough precautions or should do more to prevent harm.” Every employer, self-employed person, and contractor with five or more employees must record their risk assessments in writing.Why Do You Need a Risk Assessment?
Risk assessments are not just good practice — they are a legal obligation. Under the Health and Safety at Work etc. Act 1974 (HSWA), employers have a general duty to ensure, so far as is reasonably practicable, the health, safety and welfare of their employees and anyone affected by their work activities. The Management of Health and Safety at Work Regulations 1999 (MHSWR) make this more specific by requiring employers to:- Carry out a suitable and sufficient risk assessment of the risks to employees and others
- Implement preventive and protective measures based on the assessment findings
- Appoint competent persons to assist with health and safety arrangements
- Provide appropriate training and information to employees about risks and control measures
- Review and update assessments whenever there is reason to suspect they are no longer valid
The HSE 5-Step Risk Assessment Process
The HSE recommends a straightforward 5-step approach to risk assessment that our free risk assessment generator is designed to follow: Step 1: Identify the Hazards Walk around your workplace and look at what could reasonably be expected to cause harm. Consider activities, processes, substances, equipment, and working conditions. Our generator includes a library of over 100 pre-populated risk templates covering common hazards across construction, healthcare, transport, manufacturing, and general workplace environments. Step 2: Decide Who Might Be Harmed and How For each hazard, identify who could be affected — employees, contractors, visitors, members of the public, or vulnerable groups such as young workers, pregnant employees, or those with disabilities. Consider how the harm could occur and the potential severity. Step 3: Evaluate the Risks and Decide on Control Measures Assess the likelihood and severity of each risk using a risk matrix. Our generator automatically calculates risk ratings and provides suggested control measures following the hierarchy of controls: elimination, substitution, engineering controls, administrative controls, and personal protective equipment (PPE). Step 4: Record Your Findings and Implement Them Document your assessment, communicate the findings to employees, and put control measures in place. Our generator produces a professional, fully formatted risk assessment document that you can save, share electronically, and collect digital signatures from workers to confirm they have read and understood the assessment. Step 5: Review and Update Regularly Risk assessments are living documents. Review them when work practices change, after an incident, when new equipment or substances are introduced, or at least annually. Our platform stores your assessments in your user dashboard so you can easily update and re-issue them.Who Needs a Risk Assessment?
Every employer in the UK must conduct risk assessments, regardless of industry or business size. Specific regulations also require risk assessments for particular activities and situations, including:- Construction — Construction (Design and Management) Regulations 2015 (CDM) require risk assessments as part of the construction phase plan
- Manual Handling — Manual Handling Operations Regulations 1992 require assessment of manual handling tasks
- Hazardous Substances — COSHH Regulations 2002 require assessment of exposure to hazardous substances
- Display Screen Equipment — DSE Regulations 1992 require workstation assessments for habitual users
- Working at Height — Work at Height Regulations 2005 require risk assessment before any work at height
- Fire Safety — Regulatory Reform (Fire Safety) Order 2005 requires a fire risk assessment for all non-domestic premises
- Noise — Control of Noise at Work Regulations 2005 require assessment of noise exposure levels
Why Use Our Free Risk Assessment Generator?
Our online risk assessment generator simplifies the entire process. Instead of starting from a blank template, you can:- Choose from over 100 pre-built risk templates with defined hazards, risks, and control measures
- Customise every detail — add your own risks, edit control measures, and tailor the assessment to your specific workplace
- Automatic risk calculation — our built-in risk matrix calculates severity, likelihood, and residual risk scores
- Add your company logo for professional, branded documents
- Collect digital signatures — share assessments with workers and collect electronic sign-offs, with up to 100 signatures per document for free users
- Export to PDF — download professional documents ready for site files, audits, or client submissions
- Save and manage — store all your assessments in your dashboard, update them anytime, and track review dates