Download a free WD-40 Multi-Use Product Aerosol COSHH assessment for documenting the safe use, handling, storage and disposal of WD-40 Multi-Use Product in the workplace. This editable COSHH assessment template is designed for workshops, garages, maintenance teams, facilities departments, engineers, mechanics, factories, depots, plant rooms, vehicle technicians and commercial premises where WD-40 aerosol is used for lubrication, moisture displacement, loosening seized parts, corrosion protection, cleaning light residues and general maintenance tasks.
WD-40 Multi-Use Product Aerosol is widely used as a multi-purpose maintenance spray for freeing stuck mechanisms, protecting metal surfaces, displacing moisture, lubricating moving parts and supporting routine repair work. Because it is supplied as a pressurised aerosol and may contain flammable propellants or solvent vapours, it should be assessed under COSHH and, where relevant, considered under DSEAR for fire, explosion, vapour and ignition-source controls.
This WD-40 Multi-Use Product Aerosol COSHH assessment template helps employers and responsible persons record key product details, intended use, application method, storage arrangements, exposure controls, ventilation requirements, fire precautions, first aid information, spill response, disposal arrangements, PPE requirements, user instructions and review dates. It provides a practical starting point for workplaces needing a WD-40 COSHH assessment, aerosol lubricant COSHH template, maintenance spray safety document, penetrating oil COSHH assessment or free health and safety document template for workshop and maintenance chemicals.
Employers have a legal responsibility to assess substances used during work activities and make sure employees, contractors, engineers, mechanics, apprentices and others are not exposed to unnecessary health and safety risks. Under the Control of Substances Hazardous to Health Regulations 2002, employers must identify hazardous substances, assess how exposure could occur, prevent or adequately control exposure, and provide suitable information, instruction and training. Where aerosol products are flammable or may release vapours that could ignite, employers should also consider the Dangerous Substances and Explosive Atmospheres Regulations 2002. These duties sit alongside the wider requirements of the Health and Safety at Work etc. Act 1974 and the Management of Health and Safety at Work Regulations 1999.
For products such as WD-40 Multi-Use Product Aerosol, the COSHH assessment should reflect the actual task being carried out, including spraying onto moving parts, hinges, locks, tools, fasteners, machinery, vehicle components or electrical-adjacent equipment where the product is suitable. The assessment should consider adequate ventilation, avoiding inhalation of mist or vapour, preventing unnecessary skin and eye contact, keeping aerosols away from hot surfaces, sparks, flames and other ignition sources, and ensuring equipment is isolated where required before application. It should also cover safe storage of aerosol cans away from heat and sunlight, not piercing or burning containers, and disposing of empty or damaged cans in line with site procedures.
A clear WD-40 Multi-Use Product Aerosol COSHH assessment helps demonstrate that aerosol maintenance sprays, flammable propellants, solvent vapours, lubrication tasks, workshop storage and fire precautions have been properly considered as part of workplace health and safety management. This is particularly useful for maintenance operatives, mechanics, engineers, workshop supervisors, facilities teams, vehicle technicians, plant technicians and duty holders responsible for chemical storage, aerosol controls, equipment maintenance and contractor safety documentation.
The document can be customised with your company details, site location, product brand, storage area, equipment being treated, task description, application method, ventilation arrangements, authorised users, responsible person, ignition-source controls, PPE requirements and review date. Once completed, the assessment can be downloaded as a PDF, stored in your compliance records or shared with engineers, mechanics, maintenance teams, contractors, apprentices, supervisors and health and safety representatives.
Relevant compliance includes the Control of Substances Hazardous to Health Regulations 2002, Dangerous Substances and Explosive Atmospheres Regulations 2002, Health and Safety at Work etc. Act 1974, Management of Health and Safety at Work Regulations 1999, Provision and Use of Work Equipment Regulations 1998, Personal Protective Equipment at Work Regulations 1992 as amended, UK CLP requirements, UK REACH duties where applicable, HSE COSHH guidance, HSE DSEAR guidance and the requirement to use the product label and manufacturer’s safety data sheet when completing a suitable and sufficient assessment.