Free Risk Assessment Form Templates
Create a Risk Assessment in 4 easy to use steps
Free Risk Assessment Templates — Ready-Made, Customisable & HSE-Compliant
Choose from over 2,500+ ready-made risk assessment templates below, or start a blank risk assessment form and build your own using our built-in hazard library. Each template follows HSE best-practice guidance with pre-filled hazards, risk ratings, and control measures — simply review, customise to your workplace, and download as a professional PDF. Suitable for all industries and activities.
Build a Custom Risk Assessment
Build your assessment your way — start from a blank template, or add your own risks and control measures from scratch.
| Type | Document Title | Action |
|---|---|---|
| Risk AssessmentFREEPDF | Injection Moulding Machine Operation Risk AssessmentDownload a free injection moulding machine risk assessment template with pre‑filled hazards, controls and compliance notes. Fully editable for manufacturing...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Isocyanates and Two-Pack Systems Risk AssessmentFree isocyanates risk assessment template for manufacturing. Includes hazards, controls, COSHH and PUWER compliance. Download editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Labelling Machines Risk AssessmentDownload a free labelling machines risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Laser Cutting and Engraving Risk AssessmentDownload a free laser cutting risk assessment template with hazards, controls and compliance notes for factory use. Fully editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Laser Marking and Engraving Risk AssessmentDownload a free laser marking and engraving risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Lead and Heavy-Metal Exposure Risk AssessmentDownload a free lead exposure risk assessment template for factories. Includes hazards, controls, COSHH and PUWER compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Lithium Ion Battery Manufacturing Risk AssessmentDownload a free lithium ion battery manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Loading Bay and Vehicle Loading and Unloading Risk AssessmentDownload a free loading bay risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Local Exhaust Ventilation Risk AssessmentDownload a free LEV risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Lone Working Risk AssessmentDownload a free lone working risk assessment template for factories. Includes pre‑filled hazards, control measures and compliance notes. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Machine Decommissioning Risk AssessmentDownload a free machine decommissioning risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Machine Installation and Commissioning Risk AssessmentDownload a free machine installation and commissioning risk assessment template with pre‑filled hazards, controls and compliance notes for factories. Editabl...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Machine Operator Risk AssessmentDownload a free machine operator risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Machine Setting and Adjustment Risk AssessmentDownload a free machine setting risk assessment template with hazards, controls and compliance notes for manufacturing environments.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Machinery Cleaning Risk AssessmentFree machinery cleaning risk assessment template with isolation procedures, chemical safety and PUWER compliance for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Machinery Entanglement & Amputation – Manufacturing Risk AssessmentDetailed manufacturing risk assessment for machinery entanglement, guarding, LOTO and amputation prevention.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Machinery Guarding Risk AssessmentDownload a free machinery guarding risk assessment template with pre‑filled hazards, PUWER controls and COSHH notes. Fully editable for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Maintenance Engineer and Fitter Risk AssessmentDownload a free maintenance engineer risk assessment template with hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Manual Centre Lathe Operation Risk AssessmentFree manual centre lathe operation risk assessment template for manufacturing. Includes hazards, controls and PUWER & COSHH compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Manufacturing Health Surveillance Risk AssessmentDownload a free health surveillance risk assessment template for manufacturing exposures. Includes hazards, controls, and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Manufacturing Shift Supervisor Risk AssessmentDownload a free risk assessment template for manufacturing shift supervisors. Includes hazards, controls and legal compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Metal Additive Manufacturing Risk AssessmentDownload a free metal additive manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Metal Cutting Saws Risk AssessmentDownload a free metal cutting saw risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Metal Fabrication Workshop Risk AssessmentDownload a free metal fabrication workshop risk assessment template with hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Metalworking Fluids Mist and Dermatitis Risk AssessmentDownload a free metalworking fluids risk assessment template with mist, dermatitis, ergonomic and chemical controls. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Milling Machine Operation Risk AssessmentComprehensive risk assessment for milling machine operation in manufacturing, covering hazards, controls, and compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Mixing and Blending Vessels Risk AssessmentDownload a free mixing and blending vessels risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Mobile Plant Risk AssessmentDownload a mobile plant risk assessment template for forklift, pallet truck and stacker use. Includes hazards, controls and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Molten Material Handling Risk AssessmentDownload a free molten material handling risk assessment template with hazards, controls and compliance notes for manufacturing. Fully editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | New and Expectant Mothers in Manufacturing Risk AssessmentDownload a free risk assessment template for new and expectant mothers in manufacturing. Includes hazards, controls, PUWER & COSHH compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Nitrogen Inerting and Oxygen-Deficient Atmospheres Risk AssessmentDownload a free nitrogen inerting and oxygen‑deficient atmospheres risk assessment template with hazards, controls and legal compliance for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Occupational Asthma Respiratory Sensitisers Risk AssessmentDownload a free occupational asthma risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Occupational Dermatitis from Wet Work and Chemicals Risk AssessmentFree template for occupational dermatitis from wet work and chemicals. Includes hazards, controls, COSHH and PUWER compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Order Picking and Stores Operations Risk AssessmentDownload a free order picking risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites. Editable PDF ready for...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Overhead Cranes, Gantries and Hoists Risk AssessmentDownload a free overhead crane risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Packing-Line and Packaging Workers Risk AssessmentRisk assessment for packing‑line and packaging operatives in manufacturing covering manual handling, machine guarding, COSHH substances and ergonomics.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Pad Printing Risk AssessmentDownload a free pad printing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Paint, Coatings and Ink Manufacturing Risk AssessmentDownload a free paint, coatings and ink manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Pallet Racking Use, Loading and Inspection Risk AssessmentDownload a free pallet racking risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Palletising and Depalletising Risk AssessmentDownload a free palletising and depalletising risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Panel Saw and Dimension Saw Risk AssessmentDownload a free panel saw risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF for operators.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Paper and Board Manufacturing Risk AssessmentDownload a free paper and board manufacturing risk assessment template with pre‑filled hazards, control measures and compliance notes. Fully editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Permit to Work System Risk AssessmentDownload a free permit to work risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Pharmaceutical Manufacturing Risk AssessmentDownload a free pharmaceutical manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Fully editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Phosphating and Chemical Conversion Coating Risk AssessmentDownload a free phosphating and chemical conversion coating risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Pickling, Etching & Acid Baths Risk AssessmentFree pickling, etching and acid baths risk assessment template for manufacturing. Includes hazards, controls, COSHH and PUWER compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Pillar and Bench Drilling Machine Risk AssessmentDownload a free risk assessment for pillar and bench drilling machines. Includes hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Planer and Thicknesser Risk AssessmentDownload a free planer and thicknesser risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Planned Preventive Maintenance Risk AssessmentDownload a free planned preventive maintenance risk assessment template for factories. Includes hazards, controls and UK legal compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Plasma Cutting Risk AssessmentDownload a free plasma cutting risk assessment template with hazards, controls and compliance notes. Fully editable for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Plastic Extrusion Risk AssessmentFree plastic extrusion risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Plastics Manufacturing Risk AssessmentDownload a free plastics manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factory sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Pneumatic Conveying of Powders Risk AssessmentDownload a free pneumatic conveying risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Pneumatic Systems Risk AssessmentDownload a free pneumatic systems risk assessment template with pre‑filled hazards, controls and legal compliance for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Polishing, Buffing and Linishing Risk AssessmentDownload a free polishing, buffing and linishing risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Powder Coating Line Risk AssessmentDownload a free powder coating line risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Powder Drying, Milling and Sieving Risk AssessmentDownload a free powder drying, milling and sieving risk assessment template with hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Power Press Operation Risk AssessmentDownload a free power press risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | PPE for Manufacturing Operatives Risk AssessmentDownload a free PPE risk assessment template for manufacturing operatives. Includes hazards, controls and compliance with PUWER, COSHH and PPE regulations.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Press Brake Risk AssessmentDownload a free press brake risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Print Finishing Risk AssessmentDownload a free print finishing risk assessment template with hazards, controls and compliance notes for cutting, binding, laminating. Editable PDF for site...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Printing and Packaging Manufacturing Risk AssessmentDownload a free printing and packaging manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factor...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Printing Presses Risk AssessmentDownload a free printing press risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Process and Plant Operators Risk AssessmentDownload a free process and plant operators risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing s...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Process Pipework & Valve Operations Risk AssessmentDownload a free risk assessment for process pipework and valve operations with hazards, controls and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Process Sampling and Testing Risk AssessmentDownload a free process sampling and testing risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Product Changeover and CIP Risk AssessmentDownload a free product changeover and cleaning‑in‑place risk assessment template with hazards, controls and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Production Assembly Line Risk AssessmentDownload a free production assembly line risk assessment template with hazards, controls, and legal compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Production Line Operatives Risk AssessmentDownload a free production line operatives risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Punching, Stamping and Notching Risk AssessmentFree manufacturing risk assessment for punching, stamping and notching. Includes hazards, controls and compliance with PUWER and COSHH.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Quality Control and In-Line Inspection Risk AssessmentDownload a free QC and in-line inspection risk assessment template with hazards, controls and legal compliance for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Quality Control Inspector and Lab Technician Risk AssessmentDownload a free risk assessment template for quality control inspectors and lab technicians in manufacturing. Includes hazards, controls, and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Raw Material Charging and Feeding Risk AssessmentDownload a free raw material charging and feeding risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Reactive Maintenance and Breakdown Repair Risk AssessmentDownload a free reactive maintenance and breakdown repair risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Reactor Vessels Risk AssessmentDownload a free reactor vessels risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Recycling and Materials Recovery Facility Risk AssessmentDownload a recycling facility risk assessment template with pre‑filled hazards, controls and compliance notes. PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Resin, Hardeners & Adhesives Risk AssessmentDownload a free resin, hardeners & adhesives risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Resistance Spot Welding Risk AssessmentDownload a free resistance spot welding risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Respirable Crystalline Silica (RCS) Control Risk AssessmentFree RCS risk assessment for foundries, ceramics and glass factories. Includes hazards, controls, COSHH and PUWER compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Riveting and Mechanical Fastening Risk AssessmentDownload a free rivet and mechanical fastening risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturin...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Robotic Cell Maintenance Risk AssessmentDownload a free robotic cell maintenance risk assessment template with pre‑filled hazards, controls and UK compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Robotic Welding Cell Risk AssessmentDownload a free robotic welding cell risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Roll Forming and Profiling Risk AssessmentDownload a free roll forming risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Rubber Manufacturing Risk AssessmentDownload a free rubber manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Rubber Mixing and Calendering Risk AssessmentDownload a free rubber mixing and calendering risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Screen Printing Risk AssessmentDownload a free screen printing risk assessment template with pre‑filled hazards, controls and compliance notes. Fully editable for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Screening and Classification Risk AssessmentDownload a free screening and classification risk assessment template for manufacturing. Includes hazards, controls, PUWER, COSHH and DSEAR compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Scrubbers and Effluent Treatment Risk AssessmentDownload a free scrubbers and effluent treatment risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Seam and Projection Welding Risk AssessmentDownload a free seam and projection welding risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing settings.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Semiconductor Wafer Fabrication Risk AssessmentDownload a free semiconductor wafer fabrication risk assessment template with pre‑filled hazards, control measures and compliance notes. Fully editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Sheet Metal Folding & Rolling Risk AssessmentDownload a sheet metal folding and rolling risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Shift Work Fatigue Risk AssessmentDownload a free shift work fatigue risk assessment template for manufacturing. Includes hazards, controls, and compliance with Working Time Regulations, PUWE...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Shipbuilding and Marine Fabrication Risk AssessmentDownload a free shipbuilding and marine fabrication risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF for...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Shot Peening Risk AssessmentFree shot peening risk assessment template with hazards, controls and compliance notes for manufacturing. Download editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Shrink Wrap and Stretch Wrapping Risk AssessmentDownload a free shrink wrap and stretch wrapping risk assessment template with pre‑filled hazards, control measures and compliance notes. Editable PDF for fa...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Sintering and Powder Metallurgy Risk AssessmentDownload a free sintering and powder metallurgy risk assessment template with pre‑filled hazards, controls, and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Soap, Detergent and Cleaning Product Risk AssessmentFree template with hazards, controls and compliance for soap and detergent manufacturing. Download PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Spindle Moulder and Tenoner Risk AssessmentDownload a free spindle moulder and tenoner risk assessment template with pre‑filled hazards, controls and UK compliance notes for factory operators.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Spray Painting and Finishing Booth Risk AssessmentDownload a free spray painting and finishing booth risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufact...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Spray Painting Risk AssessmentDownload a free spray painting risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
How to choose the right risk assessment template
- 1Browse by industry or category
Use the search box or category filter to find a template that matches your workplace, activity, or industry.
- 2Open the template
Click "Create" to open the template in our free interactive 4-step Risk Assessment generator with the HSE 5x5 risk matrix.
- 3Customise hazards and controls
Edit risks, control measures, persons at risk, and severity ratings to match your specific workplace operation.
- 4Download as a professional HSE-compliant PDF
Sign, then download as a PDF ready for compliance, audit, or sharing with your team.
Frequently asked questions
Are these risk assessment templates really free to download?
Yes — completely free. Over 229 free UK risk assessment templates, free to use forever, no paywall. Customise to your workplace and download as a professional HSE-compliant PDF in minutes.
Can I download risk assessment templates in PDF or Word format?
Risk assessments download as a professional, HSE-compliant PDF — ready to print and file as-is. Word (.docx) export is not available for risk assessments, but you can fully customise every hazard, control measure, persons-at-risk entry and rating online before you download.
Are the risk assessment templates HSE-compliant?
Yes. Every template aligns with HSE guidance and the HSE 5-Step Risk Assessment process. They cover the requirements of the Management of Health and Safety at Work Regulations 1999, COSHH 2002, Manual Handling Operations Regulations 1992, Work at Height Regulations 2005, and other relevant UK regulations.
What industries do the risk assessment templates cover?
Every UK industry — painting, electrical, HVAC, plumbing, carpentry, concrete, solar panel installation, asbestos, scaffolding, working at height, manual handling, fall protection, hot works, confined space entry, lifting operations, kitchen fitting, drywall, tiling, plastering, and many more.
What's the difference between a risk assessment form and a risk assessment template?
A risk assessment form is the blank document; a risk assessment template is a pre-filled form ready to customise. Our generator gives you both — a free interactive form you fill in plus over 229 pre-written templates you can customise to your specific workplace.
Do I need to create an account to use the risk assessment templates?
You can build and preview a risk assessment without an account. To download the PDF you'll need a free account — it takes less than a minute, costs nothing, and also lets you save documents to your dashboard, edit them later, and share them for digital signatures.
Can I customise the risk assessment templates to my workplace?
Yes — fully. Edit hazards, control measures, persons at risk, likelihood and severity ratings, PPE requirements, and review schedules. Each template is a starting point you tailor to your specific operation.
How many risks can I add to a single risk assessment?
The number of risks (hazards) you can include in one assessment depends on your plan: guests get unlimited risks, Free accounts unlimited risks, Standard unlimited risks, Pro unlimited risks, and Enterprise unlimited risks per assessment. You can add and preview every risk in a template, then tick the ones to include up to your plan limit — upgrade any time for more. See our pricing page for the full plan comparison.
Are these risk assessment templates valid for UK construction work?
Yes. Our construction-specific risk assessment templates align with HSE construction guidance, the Construction (Design and Management) Regulations 2015 (CDM 2015), and the Work at Height Regulations 2005. Templates cover scaffolding, working at height, concrete pouring, excavation, roofing, electrical installation, and more.
How often should I update my risk assessment?
Whenever there is reason to believe the assessment is no longer valid — after workplace changes, near-misses, accidents, new equipment, new substances, or new processes. HSE guidance recommends an annual formal review at minimum.
What is the HSE 5-step risk assessment process?
Step 1: Identify the hazards. Step 2: Decide who might be harmed and how. Step 3: Evaluate the risks and decide on precautions. Step 4: Record findings and implement them. Step 5: Review the assessment and update if necessary. Our interactive generator walks you through all 5 steps.
Can I use these risk assessment templates for self-employed work?
Yes. Self-employed workers are required to assess risks to themselves and anyone affected by their work. Our templates are suitable for sole traders, contractors, and small businesses.
Do you have RIDDOR-aligned risk assessment templates?
Yes. Several templates cover RIDDOR (Reporting of Injuries, Diseases and Dangerous Occurrences Regulations 2013) requirements — including accident reporting and investigation risk assessments. All RA templates support incident logging and review.
Looking for a different template type?
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Get Started — Create Your Free Risk Assessment in 4 Easy Steps
What Is a Risk Assessment?
A risk assessment is a systematic process of identifying hazards in the workplace, evaluating the likelihood and severity of harm, and determining the appropriate control measures to reduce risk to an acceptable level. It is a legal requirement under UK health and safety law and forms the foundation of any effective safety management system. The Health and Safety Executive (HSE) defines a risk assessment as “simply a careful examination of what, in your work, could cause harm to people, so that you can weigh up whether you have taken enough precautions or should do more to prevent harm.” Every employer, self-employed person, and contractor with five or more employees must record their risk assessments in writing.Why Do You Need a Risk Assessment?
Risk assessments are not just good practice — they are a legal obligation. Under the Health and Safety at Work etc. Act 1974 (HSWA), employers have a general duty to ensure, so far as is reasonably practicable, the health, safety and welfare of their employees and anyone affected by their work activities. The Management of Health and Safety at Work Regulations 1999 (MHSWR) make this more specific by requiring employers to:- Carry out a suitable and sufficient risk assessment of the risks to employees and others
- Implement preventive and protective measures based on the assessment findings
- Appoint competent persons to assist with health and safety arrangements
- Provide appropriate training and information to employees about risks and control measures
- Review and update assessments whenever there is reason to suspect they are no longer valid
The HSE 5-Step Risk Assessment Process
The HSE recommends a straightforward 5-step approach to risk assessment that our free risk assessment generator is designed to follow: Step 1: Identify the Hazards Walk around your workplace and look at what could reasonably be expected to cause harm. Consider activities, processes, substances, equipment, and working conditions. Our generator includes a library of over 100 pre-populated risk templates covering common hazards across construction, healthcare, transport, manufacturing, and general workplace environments. Step 2: Decide Who Might Be Harmed and How For each hazard, identify who could be affected — employees, contractors, visitors, members of the public, or vulnerable groups such as young workers, pregnant employees, or those with disabilities. Consider how the harm could occur and the potential severity. Step 3: Evaluate the Risks and Decide on Control Measures Assess the likelihood and severity of each risk using a risk matrix. Our generator automatically calculates risk ratings and provides suggested control measures following the hierarchy of controls: elimination, substitution, engineering controls, administrative controls, and personal protective equipment (PPE). Step 4: Record Your Findings and Implement Them Document your assessment, communicate the findings to employees, and put control measures in place. Our generator produces a professional, fully formatted risk assessment document that you can save, share electronically, and collect digital signatures from workers to confirm they have read and understood the assessment. Step 5: Review and Update Regularly Risk assessments are living documents. Review them when work practices change, after an incident, when new equipment or substances are introduced, or at least annually. Our platform stores your assessments in your user dashboard so you can easily update and re-issue them.Who Needs a Risk Assessment?
Every employer in the UK must conduct risk assessments, regardless of industry or business size. Specific regulations also require risk assessments for particular activities and situations, including:- Construction — Construction (Design and Management) Regulations 2015 (CDM) require risk assessments as part of the construction phase plan
- Manual Handling — Manual Handling Operations Regulations 1992 require assessment of manual handling tasks
- Hazardous Substances — COSHH Regulations 2002 require assessment of exposure to hazardous substances
- Display Screen Equipment — DSE Regulations 1992 require workstation assessments for habitual users
- Working at Height — Work at Height Regulations 2005 require risk assessment before any work at height
- Fire Safety — Regulatory Reform (Fire Safety) Order 2005 requires a fire risk assessment for all non-domestic premises
- Noise — Control of Noise at Work Regulations 2005 require assessment of noise exposure levels
Why Use Our Free Risk Assessment Generator?
Our online risk assessment generator simplifies the entire process. Instead of starting from a blank template, you can:- Choose from over 100 pre-built risk templates with defined hazards, risks, and control measures
- Customise every detail — add your own risks, edit control measures, and tailor the assessment to your specific workplace
- Automatic risk calculation — our built-in risk matrix calculates severity, likelihood, and residual risk scores
- Add your company logo for professional, branded documents
- Collect digital signatures — share assessments with workers and collect electronic sign-offs, with up to 100 signatures per document for free users
- Export to PDF — download professional documents ready for site files, audits, or client submissions
- Save and manage — store all your assessments in your dashboard, update them anytime, and track review dates