Health and Safety Templates Index
Explore our extensive collection of Document templates.
Discover our comprehensive collection of toolbox talk templates and policy templates with our Document Index A-Z Listings. This directory is an easy-to-navigate resource designed to help you quickly find the templates you need. From attendance records to zero hours contracts, our index covers a wide range of essential business documents. Tailored to suit industries such as construction, HR, and compliance, our templates include health and safety policies, toolbox talks, and more.
Enhance your efficiency with our intuitive online document generator, allowing you to create and customise documents that adhere to UK standards and regulations. Whether you’re managing small business needs or corporate requirements, our Document Index is your ultimate tool for streamlined document creation and management.
| Type | Document Title | Action |
|---|---|---|
| Risk AssessmentFREEPDF | Print Finishing Risk AssessmentDownload a free print finishing risk assessment template with hazards, controls and compliance notes for cutting, binding, laminating. Editable PDF for site...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Printing and Packaging Manufacturing Risk AssessmentDownload a free printing and packaging manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factor...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Printing Presses Risk AssessmentDownload a free printing press risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Process and Plant Operators Risk AssessmentDownload a free process and plant operators risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing s...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Process Pipework & Valve Operations Risk AssessmentDownload a free risk assessment for process pipework and valve operations with hazards, controls and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Process Sampling and Testing Risk AssessmentDownload a free process sampling and testing risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Product Changeover and CIP Risk AssessmentDownload a free product changeover and cleaning‑in‑place risk assessment template with hazards, controls and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Production Assembly Line Risk AssessmentDownload a free production assembly line risk assessment template with hazards, controls, and legal compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Production Line Operatives Risk AssessmentDownload a free production line operatives risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Punching, Stamping and Notching Risk AssessmentFree manufacturing risk assessment for punching, stamping and notching. Includes hazards, controls and compliance with PUWER and COSHH.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Quality Control and In-Line Inspection Risk AssessmentDownload a free QC and in-line inspection risk assessment template with hazards, controls and legal compliance for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Quality Control Inspector and Lab Technician Risk AssessmentDownload a free risk assessment template for quality control inspectors and lab technicians in manufacturing. Includes hazards, controls, and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Raw Material Charging and Feeding Risk AssessmentDownload a free raw material charging and feeding risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Reactive Maintenance and Breakdown Repair Risk AssessmentDownload a free reactive maintenance and breakdown repair risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Reactor Vessels Risk AssessmentDownload a free reactor vessels risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Recycling and Materials Recovery Facility Risk AssessmentDownload a recycling facility risk assessment template with pre‑filled hazards, controls and compliance notes. PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Resin, Hardeners & Adhesives Risk AssessmentDownload a free resin, hardeners & adhesives risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Resistance Spot Welding Risk AssessmentDownload a free resistance spot welding risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Respirable Crystalline Silica (RCS) Control Risk AssessmentFree RCS risk assessment for foundries, ceramics and glass factories. Includes hazards, controls, COSHH and PUWER compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Riveting and Mechanical Fastening Risk AssessmentDownload a free rivet and mechanical fastening risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturin...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Robotic Cell Maintenance Risk AssessmentDownload a free robotic cell maintenance risk assessment template with pre‑filled hazards, controls and UK compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Robotic Welding Cell Risk AssessmentDownload a free robotic welding cell risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Roll Forming and Profiling Risk AssessmentDownload a free roll forming risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Rubber Manufacturing Risk AssessmentDownload a free rubber manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Rubber Mixing and Calendering Risk AssessmentDownload a free rubber mixing and calendering risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Safe Isolation of Machinery for Cleaning Toolbox TalkGuide staff on safely isolating machinery before cleaning, covering PUWER 1998 duties, lockout procedures and hazard controls to prevent injuries UK regs.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Safe Use of CNC Machines Toolbox TalkPromote workplace safety with our Safe Use of CNC Machines Toolbox Talk Template. Customisable, HSE-compliant, and essential for reducing risks associated with CNC operations.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Safe Use of Conveyor Systems Toolbox TalkPromote workplace safety with our Safe Use of Conveyor Systems Toolbox Talk Template. Customisable, HSE-compliant, and designed to reduce risks associated with conveyor system operations.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Safe Use of Industrial Mixers and Blending Equipment Toolbox TalkLearn essential safety practices for operating industrial mixers and blending equipment, covering hazards, legal duties and controls to protect workers.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Safe Use of Lifting Equipment in Manufacturing Toolbox TalkEnsure workplace safety with our Safe Use of Lifting Equipment Toolbox Talk Template. Customisable, HSE-compliant, and essential for reducing risks in manufacturing operations.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Safe Use of Overhead Cranes and Gantry Systems Toolbox TalkSafe use of overhead cranes and gantry systems in manufacturing, covering LOLER 1998, L113 ACOP, pre-use checks, load limits and defect reporting.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Screen Printing Risk AssessmentDownload a free screen printing risk assessment template with pre‑filled hazards, controls and compliance notes. Fully editable for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Screening and Classification Risk AssessmentDownload a free screening and classification risk assessment template for manufacturing. Includes hazards, controls, PUWER, COSHH and DSEAR compliance.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Scrubbers and Effluent Treatment Risk AssessmentDownload a free scrubbers and effluent treatment risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Seam and Projection Welding Risk AssessmentDownload a free seam and projection welding risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing settings.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Semiconductor Wafer Fabrication Risk AssessmentDownload a free semiconductor wafer fabrication risk assessment template with pre‑filled hazards, control measures and compliance notes. Fully editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Sheet Metal Folding & Rolling Risk AssessmentDownload a sheet metal folding and rolling risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Sheet Metal Handling Safety Toolbox TalkLearn essential safe handling practices for sheet metal and sharp materials, covering legal duties, hazards and practical steps to protect shop‑floor workers.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Shift Handover Safety in Manufacturing Toolbox TalkShift handover safety guide for manufacturing, detailing legal duties under the Health and Safety at Work Act and MHSWR to ensure clear communication.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Shift Work Fatigue Risk AssessmentDownload a free shift work fatigue risk assessment template for manufacturing. Includes hazards, controls, and compliance with Working Time Regulations, PUWE...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Shipbuilding and Marine Fabrication Risk AssessmentDownload a free shipbuilding and marine fabrication risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF for...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Shot Peening Risk AssessmentFree shot peening risk assessment template with hazards, controls and compliance notes for manufacturing. Download editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Shrink Wrap and Stretch Wrapping Risk AssessmentDownload a free shrink wrap and stretch wrapping risk assessment template with pre‑filled hazards, control measures and compliance notes. Editable PDF for fa...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Sintering and Powder Metallurgy Risk AssessmentDownload a free sintering and powder metallurgy risk assessment template with pre‑filled hazards, controls, and compliance notes for manufacturing.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Slips Trips and Falls in Manufacturing Toolbox TalkDetailed guidance for manufacturing sites on preventing slips, trips and falls, covering legal duties, hazard identification and effective control measures.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Soap, Detergent and Cleaning Product Risk AssessmentFree template with hazards, controls and compliance for soap and detergent manufacturing. Download PDF.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Solvent & Chemical Fume Exposure Toolbox TalkA concise toolbox talk on recognising and controlling solvent and chemical fume exposure in manufacturing, covering legal duties, hazards and practical steps.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Spindle Moulder and Tenoner Risk AssessmentDownload a free spindle moulder and tenoner risk assessment template with pre‑filled hazards, controls and UK compliance notes for factory operators.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Spray Painting and Finishing Booth Risk AssessmentDownload a free spray painting and finishing booth risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufact...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Spray Painting Risk AssessmentDownload a free spray painting risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Static Electricity Hazards in Manufacturing Toolbox TalkReduce fire and explosion risks with our Static Electricity Hazards in Manufacturing Toolbox Talk Template. Customisable, HSE-compliant, and essential for managing static-related dangers in the workplace.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Steam Systems and Hot Water – Manufacturing Risk AssessmentComprehensive risk assessment for steam and hot‑water systems in manufacturing plants, covering hazards, controls and legal compliance (PUWER, COSHH).Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Steel and Primary Metal Production Risk AssessmentDownload a free steel production risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Stocktaking and Production Counts Risk AssessmentDownload a free stocktaking risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Surface and Cylindrical Grinding Machines Risk AssessmentDownload a free grinding machine risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Tablet Pressing and Coating Risk AssessmentDownload a free tablet pressing and coating risk assessment template with pre‑filled hazards, control measures and compliance notes for pharma manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Tank and Silo Filling and Discharge Risk AssessmentDownload a free tank and silo filling and discharge risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufac...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Tanker and Bulk Tank Loading and Unloading Risk AssessmentDownload a free tanker and bulk tank loading and unloading risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Textile and Clothing Manufacturing Risk AssessmentDownload a free textile and clothing manufacturing risk assessment template with pre‑filled hazards, control measures and compliance notes. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Threading and Tapping Machines Risk AssessmentDownload a free threading and tapping machine risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Tooling, Die & Mould Making Risk AssessmentDownload a free tooling, die and mould making risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Toolmaker Risk AssessmentDownload a free toolmaker and tool setter risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Tube and Pipe Bending Risk AssessmentDownload a free tube and pipe bending risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Fully editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | UV Curing Risk AssessmentDownload a free UV curing risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Vacuum Forming and Thermoforming Risk AssessmentDownload a free vacuum and thermoforming risk assessment template with pre‑filled hazards, controls and compliance notes for plastics factories. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Vacuum Systems Risk AssessmentDownload a free vacuum systems risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Warehouse and Stores Operatives Risk AssessmentDownload a free warehouse and stores operatives risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing settings.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Warehouse Racking Safety and Preventing Collapses Toolbox TalkPrevent accidents with our Warehouse Racking Safety Toolbox Talk. Customisable and HSE-compliant, it covers safe stacking, load limits, and racking inspections.Category: Fleet and Logistics, Manufacturing | Create |
| Risk AssessmentFREEPDF | Waterjet Cutting Risk AssessmentDownload a free waterjet cutting risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF for factory...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Wave and Reflow Soldering Risk AssessmentDownload a free wave and reflow soldering risk assessment template with pre‑filled hazards, controls and compliance notes for electronics manufacturing. Edit...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Weaving, Knitting and Spinning Machinery Risk AssessmentDownload a free risk assessment template for weaving, knitting and spinning machinery. Includes hazards, controls and UK compliance notes for textile factories.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Weighing Dosing Dispensing Risk AssessmentFree manufacturing risk assessment for weighing, dosing and dispensing. Includes hazards, controls and compliance with PUWER and COSHH.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Welding and Fabrication Risk AssessmentDownload a free welding and fabrication risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Welding and Hot Work in Manufacturing Toolbox TalkEnsure safe welding and hot work practices with our Welding and Hot Work in Manufacturing Toolbox Talk Template. Customisable, HSE-compliant, and essential for reducing fire and fume-related risks.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Welding Fume Exposure Control Risk AssessmentDownload a free welding fume exposure control risk assessment template for manufacturing. Pre‑filled hazards, control measures and compliance notes.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Wide Belt Sanding Risk AssessmentDownload a free wide belt sanding risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Wire Drawing and Cold Heading Risk AssessmentDownload a free wire drawing and cold heading risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Wood Dust Extraction and LEV Risk AssessmentDownload a free wood dust extraction and LEV risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Woodworking Machinery Safety Toolbox TalkEssential guidance on safe operation of woodworking machinery in manufacturing, covering hazards, legal duties and practical controls to protect workers.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Working at Height Manufacturing Safety Toolbox TalkComprehensive toolbox talk on working at height in manufacturing, covering hazards, control measures and legal duties under the Work at Height Regulations 2005.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Working at Height Risk AssessmentDownload a free working at height risk assessment template for factories. Includes mezzanine, platform and racking hazards, controls and compliance notes.Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Working with Flammable Liquids in Manufacturing Toolbox TalkGuidance for staff on safe handling of flammable liquids in manufacturing, outlining hazards, DSEAR 2002 & COSHH 2002 duties, and key safety steps and storage.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Workplace Transport Pedestrian Segregation Risk AssessmentDownload a free workplace transport pedestrian segregation risk assessment template with pre‑filled hazards, controls, and compliance notes for manufacturing...Category: Manufacturing | Create |
| Toolbox TalkFREEPDF | Workplace Transport Safety in Manufacturing Toolbox TalkWorkplace transport safety toolbox talk for manufacturing, covering hazards, duties under the Health & Safety at Work Act, vehicle upkeep and traffic control.Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Workstation Ergonomics Risk AssessmentDownload a free manufacturing workstation ergonomics risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factor...Category: Manufacturing | Create |
| Risk AssessmentFREEPDF | Young and New Workers in Manufacturing Risk AssessmentFree template for young manufacturing workers: machine guarding, substance safety, LOTO controls. Compliant with PUWER, COSHH and Young Persons Regulations.Category: Manufacturing | Create |
How to use these free templates
- 1Pick a template from the list above
Use the search box or category filter to find a template that matches your workplace or task.
- 2Open it in our free interactive editor
Click "Create" — no signup required for guests.
- 3Customise to your workplace
Edit hazards, controls, PPE, and named persons to match your specific operation.
- 4Download as a professional PDF
Sign and download. Free PDF with a free account; Word (.docx) export on Standard and Pro plans.
Frequently asked questions
Are these templates really free to download?
Yes — completely free. Free templates, free to use forever, no paywall. Each is fully customisable via our interactive 4-step generators and downloadable as a professional HSE-compliant PDF.
Who builds the templates?
Built and reviewed by UK health and safety professionals with 40+ years combined HSE industry experience. All templates align with HSE guidance and the relevant UK regulations.
What document types do you cover?
Risk assessment templates and forms, COSHH assessment templates, method statement templates, toolbox talk templates, and company policy templates (including all major ISO standards — 9001, 14001, 27001, 45001).
Looking for a different template type?
- Free Risk Assessment Templates & Forms2500+ templates across every UK industry.→
- Free COSHH Assessment Templates100+ substances with pre-loaded SDS data.→
- Free Safety Checklist Templates900+ ready-to-use inspection & safety checklists.→
- Free Method Statement Templates30+ method statement templates for any UK workplace task.→
- Free Toolbox Talk Templates1300+ templates across every UK industry.→
- Free Company Policy Templates100+ company and ISO policy templates.→
- Free ISO Policy TemplatesISO 9001, 14001, 27001, 45001 — 59 templates, audit-ready.→