Health and Safety Templates Index

Explore our extensive collection of Document templates.

Discover our comprehensive collection of toolbox talk templates and policy templates with our Document Index A-Z Listings. This directory is an easy-to-navigate resource designed to help you quickly find the templates you need. From attendance records to zero hours contracts, our index covers a wide range of essential business documents. Tailored to suit industries such as construction, HR, and compliance, our templates include health and safety policies, toolbox talks, and more.

Enhance your efficiency with our intuitive online document generator, allowing you to create and customise documents that adhere to UK standards and regulations. Whether you’re managing small business needs or corporate requirements, our Document Index is your ultimate tool for streamlined document creation and management.

TypeDocument TitleAction
Risk AssessmentFREEPDFPrint Finishing Risk AssessmentDownload a free print finishing risk assessment template with hazards, controls and compliance notes for cutting, binding, laminating. Editable PDF for site...Category: Manufacturing
Risk AssessmentFREEPDFPrinting and Packaging Manufacturing Risk AssessmentDownload a free printing and packaging manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factor...Category: Manufacturing
Risk AssessmentFREEPDFPrinting Presses Risk AssessmentDownload a free printing press risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFProcess and Plant Operators Risk AssessmentDownload a free process and plant operators risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing s...Category: Manufacturing
Risk AssessmentFREEPDFProcess Pipework & Valve Operations Risk AssessmentDownload a free risk assessment for process pipework and valve operations with hazards, controls and compliance notes.Category: Manufacturing
Risk AssessmentFREEPDFProcess Sampling and Testing Risk AssessmentDownload a free process sampling and testing risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFProduct Changeover and CIP Risk AssessmentDownload a free product changeover and cleaning‑in‑place risk assessment template with hazards, controls and compliance notes.Category: Manufacturing
Risk AssessmentFREEPDFProduction Assembly Line Risk AssessmentDownload a free production assembly line risk assessment template with hazards, controls, and legal compliance.Category: Manufacturing
Risk AssessmentFREEPDFProduction Line Operatives Risk AssessmentDownload a free production line operatives risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing
Risk AssessmentFREEPDFPunching, Stamping and Notching Risk AssessmentFree manufacturing risk assessment for punching, stamping and notching. Includes hazards, controls and compliance with PUWER and COSHH.Category: Manufacturing
Risk AssessmentFREEPDFQuality Control and In-Line Inspection Risk AssessmentDownload a free QC and in-line inspection risk assessment template with hazards, controls and legal compliance for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFQuality Control Inspector and Lab Technician Risk AssessmentDownload a free risk assessment template for quality control inspectors and lab technicians in manufacturing. Includes hazards, controls, and compliance notes.Category: Manufacturing
Risk AssessmentFREEPDFRaw Material Charging and Feeding Risk AssessmentDownload a free raw material charging and feeding risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFReactive Maintenance and Breakdown Repair Risk AssessmentDownload a free reactive maintenance and breakdown repair risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFReactor Vessels Risk AssessmentDownload a free reactor vessels risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFRecycling and Materials Recovery Facility Risk AssessmentDownload a recycling facility risk assessment template with pre‑filled hazards, controls and compliance notes. PDF for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFResin, Hardeners & Adhesives Risk AssessmentDownload a free resin, hardeners & adhesives risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFResistance Spot Welding Risk AssessmentDownload a free resistance spot welding risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFRespirable Crystalline Silica (RCS) Control Risk AssessmentFree RCS risk assessment for foundries, ceramics and glass factories. Includes hazards, controls, COSHH and PUWER compliance.Category: Manufacturing
Risk AssessmentFREEPDFRiveting and Mechanical Fastening Risk AssessmentDownload a free rivet and mechanical fastening risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturin...Category: Manufacturing
Risk AssessmentFREEPDFRobotic Cell Maintenance Risk AssessmentDownload a free robotic cell maintenance risk assessment template with pre‑filled hazards, controls and UK compliance notes for manufacturing. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFRobotic Welding Cell Risk AssessmentDownload a free robotic welding cell risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing factories.Category: Manufacturing
Risk AssessmentFREEPDFRoll Forming and Profiling Risk AssessmentDownload a free roll forming risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing
Risk AssessmentFREEPDFRubber Manufacturing Risk AssessmentDownload a free rubber manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing
Risk AssessmentFREEPDFRubber Mixing and Calendering Risk AssessmentDownload a free rubber mixing and calendering risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Toolbox TalkFREEPDFSafe Isolation of Machinery for Cleaning Toolbox TalkGuide staff on safely isolating machinery before cleaning, covering PUWER 1998 duties, lockout procedures and hazard controls to prevent injuries UK regs.Category: Manufacturing
Toolbox TalkFREEPDFSafe Use of CNC Machines Toolbox TalkPromote workplace safety with our Safe Use of CNC Machines Toolbox Talk Template. Customisable, HSE-compliant, and essential for reducing risks associated with CNC operations.Category: Manufacturing
Toolbox TalkFREEPDFSafe Use of Conveyor Systems Toolbox TalkPromote workplace safety with our Safe Use of Conveyor Systems Toolbox Talk Template. Customisable, HSE-compliant, and designed to reduce risks associated with conveyor system operations.Category: Manufacturing
Toolbox TalkFREEPDFSafe Use of Industrial Mixers and Blending Equipment Toolbox TalkLearn essential safety practices for operating industrial mixers and blending equipment, covering hazards, legal duties and controls to protect workers.Category: Manufacturing
Toolbox TalkFREEPDFSafe Use of Lifting Equipment in Manufacturing Toolbox TalkEnsure workplace safety with our Safe Use of Lifting Equipment Toolbox Talk Template. Customisable, HSE-compliant, and essential for reducing risks in manufacturing operations.Category: Manufacturing
Toolbox TalkFREEPDFSafe Use of Overhead Cranes and Gantry Systems Toolbox TalkSafe use of overhead cranes and gantry systems in manufacturing, covering LOLER 1998, L113 ACOP, pre-use checks, load limits and defect reporting.Category: Manufacturing
Risk AssessmentFREEPDFScreen Printing Risk AssessmentDownload a free screen printing risk assessment template with pre‑filled hazards, controls and compliance notes. Fully editable for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFScreening and Classification Risk AssessmentDownload a free screening and classification risk assessment template for manufacturing. Includes hazards, controls, PUWER, COSHH and DSEAR compliance.Category: Manufacturing
Risk AssessmentFREEPDFScrubbers and Effluent Treatment Risk AssessmentDownload a free scrubbers and effluent treatment risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFSeam and Projection Welding Risk AssessmentDownload a free seam and projection welding risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing settings.Category: Manufacturing
Risk AssessmentFREEPDFSemiconductor Wafer Fabrication Risk AssessmentDownload a free semiconductor wafer fabrication risk assessment template with pre‑filled hazards, control measures and compliance notes. Fully editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFSheet Metal Folding & Rolling Risk AssessmentDownload a sheet metal folding and rolling risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Toolbox TalkFREEPDFSheet Metal Handling Safety Toolbox TalkLearn essential safe handling practices for sheet metal and sharp materials, covering legal duties, hazards and practical steps to protect shop‑floor workers.Category: Manufacturing
Toolbox TalkFREEPDFShift Handover Safety in Manufacturing Toolbox TalkShift handover safety guide for manufacturing, detailing legal duties under the Health and Safety at Work Act and MHSWR to ensure clear communication.Category: Manufacturing
Risk AssessmentFREEPDFShift Work Fatigue Risk AssessmentDownload a free shift work fatigue risk assessment template for manufacturing. Includes hazards, controls, and compliance with Working Time Regulations, PUWE...Category: Manufacturing
Risk AssessmentFREEPDFShipbuilding and Marine Fabrication Risk AssessmentDownload a free shipbuilding and marine fabrication risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF for...Category: Manufacturing
Risk AssessmentFREEPDFShot Peening Risk AssessmentFree shot peening risk assessment template with hazards, controls and compliance notes for manufacturing. Download editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFShrink Wrap and Stretch Wrapping Risk AssessmentDownload a free shrink wrap and stretch wrapping risk assessment template with pre‑filled hazards, control measures and compliance notes. Editable PDF for fa...Category: Manufacturing
Risk AssessmentFREEPDFSintering and Powder Metallurgy Risk AssessmentDownload a free sintering and powder metallurgy risk assessment template with pre‑filled hazards, controls, and compliance notes for manufacturing.Category: Manufacturing
Toolbox TalkFREEPDFSlips Trips and Falls in Manufacturing Toolbox TalkDetailed guidance for manufacturing sites on preventing slips, trips and falls, covering legal duties, hazard identification and effective control measures.Category: Manufacturing
Risk AssessmentFREEPDFSoap, Detergent and Cleaning Product Risk AssessmentFree template with hazards, controls and compliance for soap and detergent manufacturing. Download PDF.Category: Manufacturing
Toolbox TalkFREEPDFSolvent & Chemical Fume Exposure Toolbox TalkA concise toolbox talk on recognising and controlling solvent and chemical fume exposure in manufacturing, covering legal duties, hazards and practical steps.Category: Manufacturing
Risk AssessmentFREEPDFSpindle Moulder and Tenoner Risk AssessmentDownload a free spindle moulder and tenoner risk assessment template with pre‑filled hazards, controls and UK compliance notes for factory operators.Category: Manufacturing
Risk AssessmentFREEPDFSpray Painting and Finishing Booth Risk AssessmentDownload a free spray painting and finishing booth risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufact...Category: Manufacturing
Risk AssessmentFREEPDFSpray Painting Risk AssessmentDownload a free spray painting risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing. Editable PDF.Category: Manufacturing
Toolbox TalkFREEPDFStatic Electricity Hazards in Manufacturing Toolbox TalkReduce fire and explosion risks with our Static Electricity Hazards in Manufacturing Toolbox Talk Template. Customisable, HSE-compliant, and essential for managing static-related dangers in the workplace.Category: Manufacturing
Risk AssessmentFREEPDFSteam Systems and Hot Water – Manufacturing Risk AssessmentComprehensive risk assessment for steam and hot‑water systems in manufacturing plants, covering hazards, controls and legal compliance (PUWER, COSHH).Category: Manufacturing
Risk AssessmentFREEPDFSteel and Primary Metal Production Risk AssessmentDownload a free steel production risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFStocktaking and Production Counts Risk AssessmentDownload a free stocktaking risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFSurface and Cylindrical Grinding Machines Risk AssessmentDownload a free grinding machine risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFTablet Pressing and Coating Risk AssessmentDownload a free tablet pressing and coating risk assessment template with pre‑filled hazards, control measures and compliance notes for pharma manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFTank and Silo Filling and Discharge Risk AssessmentDownload a free tank and silo filling and discharge risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufac...Category: Manufacturing
Risk AssessmentFREEPDFTanker and Bulk Tank Loading and Unloading Risk AssessmentDownload a free tanker and bulk tank loading and unloading risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFTextile and Clothing Manufacturing Risk AssessmentDownload a free textile and clothing manufacturing risk assessment template with pre‑filled hazards, control measures and compliance notes. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFThreading and Tapping Machines Risk AssessmentDownload a free threading and tapping machine risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing...Category: Manufacturing
Risk AssessmentFREEPDFTooling, Die & Mould Making Risk AssessmentDownload a free tooling, die and mould making risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFToolmaker Risk AssessmentDownload a free toolmaker and tool setter risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFTube and Pipe Bending Risk AssessmentDownload a free tube and pipe bending risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Fully editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFUV Curing Risk AssessmentDownload a free UV curing risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFVacuum Forming and Thermoforming Risk AssessmentDownload a free vacuum and thermoforming risk assessment template with pre‑filled hazards, controls and compliance notes for plastics factories. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFVacuum Systems Risk AssessmentDownload a free vacuum systems risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFWarehouse and Stores Operatives Risk AssessmentDownload a free warehouse and stores operatives risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing settings.Category: Manufacturing
Toolbox TalkFREEPDFWarehouse Racking Safety and Preventing Collapses Toolbox TalkPrevent accidents with our Warehouse Racking Safety Toolbox Talk. Customisable and HSE-compliant, it covers safe stacking, load limits, and racking inspections.Category: Fleet and Logistics, Manufacturing
Risk AssessmentFREEPDFWaterjet Cutting Risk AssessmentDownload a free waterjet cutting risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF for factory...Category: Manufacturing
Risk AssessmentFREEPDFWave and Reflow Soldering Risk AssessmentDownload a free wave and reflow soldering risk assessment template with pre‑filled hazards, controls and compliance notes for electronics manufacturing. Edit...Category: Manufacturing
Risk AssessmentFREEPDFWeaving, Knitting and Spinning Machinery Risk AssessmentDownload a free risk assessment template for weaving, knitting and spinning machinery. Includes hazards, controls and UK compliance notes for textile factories.Category: Manufacturing
Risk AssessmentFREEPDFWeighing Dosing Dispensing Risk AssessmentFree manufacturing risk assessment for weighing, dosing and dispensing. Includes hazards, controls and compliance with PUWER and COSHH.Category: Manufacturing
Risk AssessmentFREEPDFWelding and Fabrication Risk AssessmentDownload a free welding and fabrication risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Toolbox TalkFREEPDFWelding and Hot Work in Manufacturing Toolbox TalkEnsure safe welding and hot work practices with our Welding and Hot Work in Manufacturing Toolbox Talk Template. Customisable, HSE-compliant, and essential for reducing fire and fume-related risks.Category: Manufacturing
Risk AssessmentFREEPDFWelding Fume Exposure Control Risk AssessmentDownload a free welding fume exposure control risk assessment template for manufacturing. Pre‑filled hazards, control measures and compliance notes.Category: Manufacturing
Risk AssessmentFREEPDFWide Belt Sanding Risk AssessmentDownload a free wide belt sanding risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFWire Drawing and Cold Heading Risk AssessmentDownload a free wire drawing and cold heading risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFWood Dust Extraction and LEV Risk AssessmentDownload a free wood dust extraction and LEV risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Toolbox TalkFREEPDFWoodworking Machinery Safety Toolbox TalkEssential guidance on safe operation of woodworking machinery in manufacturing, covering hazards, legal duties and practical controls to protect workers.Category: Manufacturing
Toolbox TalkFREEPDFWorking at Height Manufacturing Safety Toolbox TalkComprehensive toolbox talk on working at height in manufacturing, covering hazards, control measures and legal duties under the Work at Height Regulations 2005.Category: Manufacturing
Risk AssessmentFREEPDFWorking at Height Risk AssessmentDownload a free working at height risk assessment template for factories. Includes mezzanine, platform and racking hazards, controls and compliance notes.Category: Manufacturing
Toolbox TalkFREEPDFWorking with Flammable Liquids in Manufacturing Toolbox TalkGuidance for staff on safe handling of flammable liquids in manufacturing, outlining hazards, DSEAR 2002 & COSHH 2002 duties, and key safety steps and storage.Category: Manufacturing
Risk AssessmentFREEPDFWorkplace Transport Pedestrian Segregation Risk AssessmentDownload a free workplace transport pedestrian segregation risk assessment template with pre‑filled hazards, controls, and compliance notes for manufacturing...Category: Manufacturing
Toolbox TalkFREEPDFWorkplace Transport Safety in Manufacturing Toolbox TalkWorkplace transport safety toolbox talk for manufacturing, covering hazards, duties under the Health & Safety at Work Act, vehicle upkeep and traffic control.Category: Manufacturing
Risk AssessmentFREEPDFWorkstation Ergonomics Risk AssessmentDownload a free manufacturing workstation ergonomics risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factor...Category: Manufacturing
Risk AssessmentFREEPDFYoung and New Workers in Manufacturing Risk AssessmentFree template for young manufacturing workers: machine guarding, substance safety, LOTO controls. Compliant with PUWER, COSHH and Young Persons Regulations.Category: Manufacturing

How to use these free templates

  1. Pick a template from the list above

    Use the search box or category filter to find a template that matches your workplace or task.

  2. Open it in our free interactive editor

    Click "Create" — no signup required for guests.

  3. Customise to your workplace

    Edit hazards, controls, PPE, and named persons to match your specific operation.

  4. Download as a professional PDF

    Sign and download. Free PDF with a free account; Word (.docx) export on Standard and Pro plans.

Frequently asked questions

Are these templates really free to download?

Yes — completely free. Free templates, free to use forever, no paywall. Each is fully customisable via our interactive 4-step generators and downloadable as a professional HSE-compliant PDF.

Who builds the templates?

Built and reviewed by UK health and safety professionals with 40+ years combined HSE industry experience. All templates align with HSE guidance and the relevant UK regulations.

What document types do you cover?

Risk assessment templates and forms, COSHH assessment templates, method statement templates, toolbox talk templates, and company policy templates (including all major ISO standards — 9001, 14001, 27001, 45001).