Download a free Two-Part Epoxy Adhesive COSHH assessment for documenting the safe use, mixing, handling and storage of epoxy resin and hardener products in the workplace. This editable COSHH assessment template is designed for maintenance teams, engineers, builders, joiners, vehicle repairers, manufacturers, workshops, schools, colleges, construction contractors, facilities departments and commercial premises where two-part epoxy adhesive is used for bonding, repair, filling, fixing, sealing or structural adhesive tasks.
Two-Part Epoxy Adhesive normally consists of a resin and a hardener that are mixed together before use to create a strong bond. Epoxy adhesives are commonly used on metals, plastics, ceramics, concrete, timber, composites and other hard materials where a durable repair or high-strength bond is required. Because epoxy systems can contain skin irritants and sensitisers, they should be assessed carefully under COSHH, especially where users are mixing components by hand, applying adhesive in confined areas, handling uncured material or carrying out repeated repair work.
This Two-Part Epoxy Adhesive COSHH assessment template helps employers and responsible persons record key product details, resin and hardener information, intended use, mixing method, application process, curing time, storage arrangements, ventilation controls, exposure controls, first aid information, spill response, emergency procedures, disposal arrangements, PPE requirements, user instructions and review dates. It provides a practical starting point for workplaces needing a epoxy adhesive COSHH assessment, two-part resin COSHH template, epoxy resin and hardener COSHH document or free health and safety document template for adhesive and repair products used at work.
Employers have a legal responsibility to assess substances used during work activities and make sure employees, contractors, trainees, students and others are not exposed to unnecessary health risks. Under the Control of Substances Hazardous to Health Regulations 2002, employers must identify hazardous substances, assess how exposure could occur, prevent or adequately control exposure where required, and provide suitable information, instruction and training. These duties sit alongside the wider requirements of the Health and Safety at Work etc. Act 1974 and the Management of Health and Safety at Work Regulations 1999.
For products such as Two-Part Epoxy Adhesive, the COSHH assessment should reflect the actual task being carried out, including opening resin and hardener containers, mixing the correct ratio, applying the adhesive, controlling skin and eye contact, avoiding contamination of tools and benches, managing curing times, storing part-used products, cleaning up uncured adhesive and disposing of mixed waste, contaminated gloves, wipes or empty containers. Where the product contains epoxy resin or reactive hardeners, the assessment should pay particular attention to preventing repeated skin contact and selecting gloves that are suitable for the exact product being used.
A clear Two-Part Epoxy Adhesive COSHH assessment helps demonstrate that epoxy resin systems and adhesive repair products have been properly considered as part of your workplace health and safety arrangements. This is particularly useful for mechanics, engineers, maintenance operatives, construction workers, workshop supervisors, school technicians, facilities managers, manufacturers and duty holders responsible for adhesive storage, repair work, chemical control, staff training and health and safety documentation.
The document can be customised with your company details, site location, product brand, resin and hardener details, storage area, task description, mixing method, application method, materials being bonded, ventilation arrangements, responsible person, PPE requirements, control measures and review date. Once completed, the assessment can be downloaded as a PDF, stored in your compliance records or shared with employees, contractors, workshop staff, maintenance teams, supervisors, teachers and health and safety representatives.
Relevant compliance includes the Control of Substances Hazardous to Health Regulations 2002, Health and Safety at Work etc. Act 1974, Management of Health and Safety at Work Regulations 1999, Workplace (Health, Safety and Welfare) Regulations 1992, Provision and Use of Work Equipment Regulations 1998, UK CLP requirements, UK REACH duties where applicable, HSE COSHH guidance, HSE skin exposure guidance, HSE occupational dermatitis guidance and the requirement to use the manufacturer’s safety data sheet when completing a suitable and sufficient assessment.