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This toolbox talk equips motorsport paddock and trackside crews with practical safety procedures for handling, storing and heating tyres and wheels. It highlights the mechanical hazards of moving heavy wheels, the electrical dangers of tyre‑blanket heaters, and the correct stacking methods to prevent collapse.
Use this toolbox talk for:
The guidance outlines safe lifting techniques, proper use of wheel‑trolleys, RCD‑protected power supplies, temperature monitoring and fire‑extinguishing preparedness. It also details reporting procedures for dropped wheels, damaged equipment and heater malfunctions, ensuring that any incident is logged and addressed promptly.
All personnel must wear appropriate PPE such as safety gloves, steel‑toe boots and heat‑resistant clothing. Regular training and briefings ensure everyone understands the hazards and the steps to take if a heater fails or a tyre stack becomes unstable.
Understanding the legal framework is essential: PUWER requires that work equipment be suitable for the task, maintained in good condition and used only by trained personnel. By adhering to these duties, crews mitigate risks such as electrical shock from faulty heater connections, thermal burns from overheated blankets, and crushing injuries from improperly handled wheels.
This toolbox talk is fully editable and shareable, allowing safety managers to adapt it to the specific requirements of each event.
Regular audits and spot‑checks reinforce the safety culture, ensuring any deviation from the procedures is promptly corrected. This proactive monitoring helps the organization maintain high safety standards throughout the event lifecycle.
Compliant with: Provision and Use of Work Equipment Regulations 1998 (PUWER).
| Risk Assessment | Tyre and Wheel Handling and Heating Risk Assessment | Create |
| Risk Assessment | Motorcycle Tyre and Wheel Work Risk Assessment | Create |
| Toolbox Talk | Waste Tyre Handling Toolbox Talk | Create |
| Risk Assessment | Motor Trade Waste Tyre Storage and Handling Risk Assessment | Create |
| Safety Checklist | Tyre Bay Daily Safety Checklist | Create |