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This EV Battery Handling and Fire Awareness toolbox talk is designed for technicians working in vehicle workshops, dealerships, body shops, tyre‑MOT bays and recovery yards that service electric and hybrid vehicles.
The talk outlines the principal hazards associated with high‑voltage battery packs – electrical shock, arc‑flash, thermal runaway, release of toxic gases such as hydrogen fluoride and carbon dioxide, and fire spread to surrounding combustible materials. It references the Electricity at Work Regulations 1989, the Provision and Use of Work Equipment Regulations 1998 (PUWER), British Standards BS EN 62133 and BS EN 62660, and the IMI TechSafe / IET Code of Practice for Electric and Hybrid Vehicle Repair.
Each section of the template includes a purpose, an overview of the work, why the hazards matter, more than ten do and don’t actions, and a concise summary of the most important controls.
The content is fully editable and shareable, allowing you to tailor the placeholders to your specific site and operational requirements.
Compliant with the Electricity at Work Regulations 1989, PUWER 1998 and the applicable BS EN standards.
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