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Tyre Changer Machine Inspection Safety Checklist

Free Safety Checklist template · Category: Vehicle Services and the Motor TradeView all Safety Checklist templates
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Risk Assessment Description:

This tyre changer machine inspection safety checklist template from Health & Safety Zone helps tyre fitters and workshop supervisors confirm that tyre changer equipment is safe to use before each shift or job. The checklist is designed for motor trade environments such as vehicle workshops, dealerships, body‑shops, tyre/MOT bays and recovery yards.

It covers the essential checks for safe operation, including competence, work‑area conditions, equipment condition, guarding, control devices, hydraulic system integrity, emergency stops, fire protection, personal protective equipment and welfare provisions. The checklist aligns with the Provision and Use of Work Equipment Regulations 1998 and HSE guidance on work‑equipment inspection, ensuring legal compliance and practical risk control.

Use this checklist for:

  • Pre‑use inspections – verify the tyre changer is safe before starting work.
  • Daily site inspections – ensure ongoing safety throughout the workday.
  • Toolbox briefings – reinforce safe operating procedures with staff.

Answer each item Yes, No or N/A – any No answer must be investigated and corrected before the machine is used. Record the outcome on the site log or maintenance register.

Fully editable and shareable – customise the questions to your workshop, download as a PDF and share with your team.

Compliant with: Provision and Use of Work Equipment Regulations 1998.

Sample PDF Document Image:

Checks covered in this Tyre Changer Machine Inspection checklist

This Tyre Changer Machine Inspection safety checklist template covers 24 checks. Customise the questions to your workplace, then download a professional, print-ready PDF with Yes / No / N/A tick-boxes and a comments space.

#Checklist item
1Has a risk assessment for tyre changing been completed and briefed to operatives?
2Is the operator trained, competent and authorised to use the tyre changer?
3Is the work area clear of slip, trip and fire hazards and adequately lit?
4Are floor conditions suitable for the tyre changer’s wheels or tracks?
5Is the tyre changer’s emergency stop functional and easily reachable?
6Is the foot‑control pedal operating smoothly without sticking?
7Are the bead‑breaker guard and clamp guard securely fitted and undamaged?
8Is the mounting head free of cracks, corrosion or excessive wear?
9Are hydraulic hoses free of leaks, cracks, abrasions and correctly connected?
10Is the hydraulic oil level correct and the oil free of contamination?
11Is the pressure gauge calibrated and reading accurately?
12Is the hydraulic pressure‑relief valve functional and not obstructed?
13Are the wheel clamps and locking pins in good condition and locking securely?
14Is the machine’s guarding (moving parts, rollers, chain) intact and fitted?
15Are all safety interlocks and limit switches operational?
16Is the cab or operator seat in good condition with seat‑belt functional (if fitted)?
17Is the operator’s seat adjusted and locked in position for the task?
18Is the warning signage for moving parts clearly displayed?
19Is the machine’s grounding/earthing strap intact and connected?
20Is the tyre changer’s cleaning and lubrication schedule up to date?
21Are appropriate PPE (gloves, safety boots, eye protection) available and being worn?
22Is fire‑extinguishing equipment accessible and suitable for hydraulic fluid fires?
23Are first‑aid provisions and emergency contact details displayed nearby?
24After use, has the tyre changer been switched off, isolated, and stored safely?

Frequently asked questions

Are these safety checklist templates really free to download?

Yes — completely free. Customise any checklist to your workplace and download a professional, print-ready PDF in minutes. No paywall — a free account is all you need to download.

What format do the safety checklists download in?

Checklists download as a professional PDF, ready to print and complete on-site — each question has clear Yes / No / N/A tick-boxes and a comments space. You choose portrait or landscape at download. Word and spreadsheet formats are being added.

Can I customise the checklist questions to my workplace?

Yes — fully. Add your own questions, edit or remove any of the pre-written ones, and reorder them to suit your site, task or inspection before you download.

Are the safety checklists suitable for UK workplaces?

Yes. The checklists are written around UK health and safety good practice and HSE guidance, and are suitable for inspections, audits, toolbox checks and routine workplace monitoring.

Do I need an account to use the checklist templates?

You can build and preview a checklist without an account. To download the PDF you'll need a free account — it takes less than a minute, costs nothing, and also lets you save checklists to your dashboard and edit them later.

Can I add my company logo and branding to the checklist?

Yes — add your company logo, colours and details on Standard and Pro plans, so the exported checklist carries your own branding. Guests and Free downloads carry Health & Safety Zone branding.

How do I complete the checklist once it is downloaded?

The exported checklist is a blank, ready-to-use document: print it and tick Yes, No or N/A against each question and write any comments in the notes space, then sign and date it in the sign-off section.

What types of safety checklist can I create?

We are building specialist checklists across a wide range of subjects and industries — fire safety, workplace inspections, equipment and machinery checks, site inductions, vehicle checks, PPE, first aid and more. Browse by category to find the right one.

How often should safety checklists be completed?

It depends on the activity and your risk assessment — many checks are daily, weekly or monthly, while others are done before each task or shift. Completed, dated checklists provide a useful record of your monitoring.

Are the checklists a substitute for a risk assessment?

No. A checklist is a monitoring and inspection tool that complements your risk assessments and method statements — it helps confirm that controls are in place and working. Use them alongside your risk assessments.

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