Safety Checklist Form Template

Instantly Create Your Checklist, Just enter your details

Sealant and Mastic Application Safety Checklist

Free Safety Checklist template · Category: ConstructionView all Safety Checklist templates
Use our Checklist creator tool to create customised workplace safety documents. Learn more about Sealant and Mastic Application Safety Checklist Template below
50% off your first month Standard £4.99 · Pro £12.49 for month one — applied automatically. Ends 31 July Claim offer →
Safety Checklist Creator
Guest

Loading Safety Checklist Creator

Please wait while we prepare your workspace

Checklist Questions

Every question is included by default. Untick any you want to leave out, or delete the ones you don't need.

Click Add Question to add your own custom checks. Click a row to edit its wording, and drag to reorder.

The Yes / No / N/A tick-boxes and comments space are added automatically on the exported PDF or Word document.

No questions added yet — add your first one below.

Logo, Branding & Sign-off

Custom Branding Not Available

Create a free account, then upgrade to add your company logo.

Sign to confirm you completed this checklist

Click to sign on behalf, or leave blank for on-paper approval.

Review & Export

Choose your page orientation, then export a print-ready checklist.

Preview Document

See exactly how your checklist PDF will look before downloading.

Download PDF

Print-ready PDF with Yes / No / N/A tick-boxes and a comments space.

Export to Word

An editable Word (.doc) version with Yes / No / N/A tick-boxes and a comments space.

Export to Excel

A spreadsheet version for digital tracking and filtering.

Important: The documents produced by this tool are templates only. They must be reviewed and approved by a competent person or your HSEQ representative prior to publication or circulation, in accordance with our Terms & Conditions.

PDF Preview

100%

Creating preview

Building your PDF preview…

Still Using Paper Sign-Off Sheets?

Once you've generated and saved your document, create a secure share link to distribute across any platform. Collect encrypted digital signatures from your team and generate professional sign-off reports.

Generate
Save
Share
Sign
Report
Try It Free

Increased Limits Available

Risk Assessment Description:

This safety checklist provides a practical, step‑by‑step tool for bricklayers, roofers, carpenters, plasterers, painters, decorators, tilers and other building‑trade operatives who apply sealants and mastics on construction sites. It ensures that handling of solvents, sealants and associated products complies with the relevant health and safety legislation and industry best practice.

Use this checklist for:

  • Pre‑task checks – confirm risk assessments, permits, training, ventilation and personal protective equipment are in place before work begins.
  • During‑task monitoring – verify that controls such as extraction, spill containment, signage and safe work at height remain effective throughout the operation.
  • Post‑task completion – ensure waste is sealed, the area is cleaned, ventilation continued until vapours have cleared and records are updated.

The checklist is designed to be used on‑site by supervisors or competent persons. Each question is answered Yes, No or N/A; any No response must be addressed before work can continue. It can be printed, filled in digitally or integrated into your existing safety management system.

Applying sealants and mastics involves hazards such as inhalation of solvent vapours, skin irritation or burns, fire risk from flammable components, and the danger of working at height. This checklist helps you control these risks by confirming adequate ventilation, appropriate respiratory protection, correct PPE, safe storage, spill containment, and fall‑protection measures where required.

Fully editable and shareable – customise the questions to suit your site, download as a PDF and distribute to your team.

Compliant with: Control of Substances Hazardous to Health Regulations 2002; HSE COSHH guidance.

Sample PDF Document Image:

Checks covered in this Sealant and Mastic Application checklist

This Sealant and Mastic Application safety checklist template covers 23 checks. Customise the questions to your workplace, then download a professional, print-ready PDF with Yes / No / N/A tick-boxes and a comments space.

#Checklist item
1Has a COSHH risk assessment for the sealant/mastic and any solvents been completed and communicated to workers?
2Are all operatives applying the sealant/mastic trained and competent in the task and the use of the products?
3Is a method statement or permit to work for sealant and mastic application in place and signed?
4Is the work area free of unnecessary obstructions and safely cordoned off from unauthorised persons?
5Is the work area adequately lit for safe application?
6Is adequate ventilation provided for the work area, either natural or mechanical, to control vapour exposure?
7Are local exhaust extraction or extraction fans positioned correctly and operational?
8Is a solvent vapour monitoring device used to check exposure levels where required?
9Are appropriate respiratory protective equipment (RPE) provided and worn where ventilation is insufficient?
10Is the correct PPE (gloves, eye protection, coveralls) available, serviceable and being worn?
11Are warning signs and barriers displayed to alert others to the presence of hazardous vapours?
12Are the sealant/mastic containers clearly labelled with hazard information and safety data sheets accessible?
13Are the sealant/mastic and any solvents stored in suitable, closed containers away from ignition sources?
14Are the applicator tools (trowels, guns) in good condition, clean and free of damage?
15If work is at height, are appropriate fall protection measures (guardrails, harnesses) in place and used?
16Is the work surface prepared (clean, dry, free of debris) before application?
17Are spill containment measures (trays, drop sheets) in place to prevent product spread?
18Are emergency eye wash stations and safety showers located within 10 metres of the work area and unobstructed?
19Are fire extinguishers appropriate for chemical fires (e.g., class B) readily accessible?
20Is there a system for reporting and recording any incidents of skin contact, inhalation or spills?
21Is the product being applied within the manufacturer’s recommended temperature range?
22After application, are waste containers sealed and labelled for proper disposal?
23Is the work area cleaned of excess product and ventilation continued until fumes are cleared before workers leave?

Frequently asked questions

Are these safety checklist templates really free to download?

Yes — completely free. Customise any checklist to your workplace and download a professional, print-ready PDF in minutes. No paywall, and no signup required for guests.

What format do the safety checklists download in?

Checklists download as a professional PDF, ready to print and complete on-site — each question has clear Yes / No / N/A tick-boxes and a comments space. You choose portrait or landscape at download. Word and spreadsheet formats are being added.

Can I customise the checklist questions to my workplace?

Yes — fully. Add your own questions, edit or remove any of the pre-written ones, and reorder them to suit your site, task or inspection before you download.

Are the safety checklists suitable for UK workplaces?

Yes. The checklists are written around UK health and safety good practice and HSE guidance, and are suitable for inspections, audits, toolbox checks and routine workplace monitoring.

Do I need an account to use the checklist templates?

No — guests can build and download a checklist for free without signing up. Register a free account if you want to save checklists to your dashboard and edit them later.

Can I add my company logo and branding to the checklist?

Yes — add your company logo, colours and details on Standard and Pro plans, so the exported checklist carries your own branding. Guests and Free downloads carry Health & Safety Zone branding.

How do I complete the checklist once it is downloaded?

The exported checklist is a blank, ready-to-use document: print it and tick Yes, No or N/A against each question and write any comments in the notes space, then sign and date it in the sign-off section.

What types of safety checklist can I create?

We are building specialist checklists across a wide range of subjects and industries — fire safety, workplace inspections, equipment and machinery checks, site inductions, vehicle checks, PPE, first aid and more. Browse by category to find the right one.

How often should safety checklists be completed?

It depends on the activity and your risk assessment — many checks are daily, weekly or monthly, while others are done before each task or shift. Completed, dated checklists provide a useful record of your monitoring.

Are the checklists a substitute for a risk assessment?

No. A checklist is a monitoring and inspection tool that complements your risk assessments and method statements — it helps confirm that controls are in place and working. Use them alongside your risk assessments.

Related Documents

Risk AssessmentHerbicide & Pesticide Application Risk AssessmentCreate
Risk AssessmentAdhesives and Sealants Manufacturing Risk AssessmentCreate
Risk AssessmentFlammable Adhesives and Sealants Fire Risk AssessmentCreate