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Rolling Road Dyno Safety Checklist

Use our Checklist creator tool to create customised workplace safety documents. Learn more about Rolling Road Dyno Safety Checklist Template below
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Risk Assessment Description:

This Rolling Road Dyno Safety Checklist template from Health & Safety Zone helps vehicle technicians and mechanics confirm that the dyno testing equipment and surrounding area are safe before use in a motor trade workshop.

It covers planning, competence, site conditions, equipment condition, exhaust extraction, guarding, emergency stop and fire safety, referencing the Provision and Use of Work Equipment Regulations 1998 and related HSE guidance.

The checklist ensures that all legal and best‑practice requirements are met, supporting safe operation of the dyno and protecting staff from mechanical, electrical and environmental hazards.

Compliance with the Provision and Use of Work Equipment Regulations 1998 (PUWER) requires regular inspection, maintenance and testing of all work equipment, including specialised test rigs such as rolling road dynos. This checklist helps you meet those duties by providing a systematic pre‑use review of the dyno’s mechanical, hydraulic and electrical safety features, as well as the surrounding work environment.

Use this checklist for:

  • Pre‑use inspection of the rolling road dyno and its safety devices.
  • Periodic site safety audits of the dyno testing area.
  • Toolbox briefings on dyno safety procedures.

Each item is answered Yes, No or N/A – any No answer must be resolved before testing begins, and records should be kept for audit purposes.

To use the checklist, the technician reviews each question, marks the response, and takes immediate corrective action for any No answer before proceeding with the dyno test. Completed checklists are retained as part of the workshop’s safety records.

Fully editable and shareable — customise the questions to your workshop, download as a PDF and share with your team.

Compliant with: Provision and Use of Work Equipment Regulations 1998; Management of Health and Safety at Work Regulations 1999.

Sample PDF Document Image:

Checks covered in this Rolling Road Dyno Inspection checklist

This Rolling Road Dyno Inspection safety checklist template covers 29 checks. Customise the questions to your workplace, then download a professional, print-ready PDF with Yes / No / N/A tick-boxes and a comments space.

#Checklist item
1Has a risk assessment for dyno testing been completed and briefed to all operatives?
2Is the operator trained and competent to run the rolling road dyno?
3Is the testing area clear of unnecessary items and floor free of slip hazards?
4Is adequate ventilation provided and is the exhaust extraction system operational?
5Is the emergency stop button clearly visible, accessible and functional?
6Are all safety guards and barriers around the dyno in place and secure?
7Is the dyno roller surface free of cracks, wear or foreign objects?
8Are the restraint straps or safety harnesses attached to the vehicle under test in good condition and correctly fastened?
9Is the dyno chassis free of visible damage, rust or loose bolts?
10Are hydraulic hoses and connections intact with no leaks?
11Is the oil level within the recommended range and oil free of contamination?
12Is the coolant level correct and coolant free of leaks?
13Are electrical cables and connectors undamaged and properly secured?
14Is the dyno lighting adequate for safe operation?
15Are warning signs and hazard markings displayed around the dyno area?
16Is a suitable fire extinguisher readily accessible and serviced?
17Are first‑aid facilities and trained personnel available nearby?
18Is the dyno documentation, inspection log and thorough‑examination certificate up to date?
19After testing, is the dyno locked out, keys removed and area cleared of debris?
20Has any defect found during the inspection been recorded and corrective action taken?
21Is appropriate personal protective equipment (e.g., safety goggles, hearing protection, gloves) being worn by the operator?
22Is a suitable respiratory protective equipment provided and used when exhaust extraction is insufficient?
23Is the overload protection device set according to the vehicle's specifications and functioning correctly?
24Are all control panel indicators and alarms operational?
25Is the hydraulic pressure gauge calibrated and showing correct pressure?
26Does the safety interlock prevent dyno operation unless restraints are engaged?
27Is the dyno's speed sensor calibrated and displaying accurate speed?
28Is the roller alignment checked and within manufacturer tolerances?
29Is the area around the dyno free from oil or fluid spills after cleaning?

Frequently asked questions

Are these safety checklist templates really free to download?

Yes — completely free. Customise any checklist to your workplace and download a professional, print-ready PDF in minutes. No paywall — a free account is all you need to download.

What format do the safety checklists download in?

Checklists download as a professional PDF, ready to print and complete on-site — each question has clear Yes / No / N/A tick-boxes and a comments space. You choose portrait or landscape at download. Word and spreadsheet formats are being added.

Can I customise the checklist questions to my workplace?

Yes — fully. Add your own questions, edit or remove any of the pre-written ones, and reorder them to suit your site, task or inspection before you download.

Are the safety checklists suitable for UK workplaces?

Yes. The checklists are written around UK health and safety good practice and HSE guidance, and are suitable for inspections, audits, toolbox checks and routine workplace monitoring.

Do I need an account to use the checklist templates?

You can build and preview a checklist without an account. To download the PDF you'll need a free account — it takes less than a minute, costs nothing, and also lets you save checklists to your dashboard and edit them later.

Can I add my company logo and branding to the checklist?

Yes — add your company logo, colours and details on Standard and Pro plans, so the exported checklist carries your own branding. Guests and Free downloads carry Health & Safety Zone branding.

How do I complete the checklist once it is downloaded?

The exported checklist is a blank, ready-to-use document: print it and tick Yes, No or N/A against each question and write any comments in the notes space, then sign and date it in the sign-off section.

What types of safety checklist can I create?

We are building specialist checklists across a wide range of subjects and industries — fire safety, workplace inspections, equipment and machinery checks, site inductions, vehicle checks, PPE, first aid and more. Browse by category to find the right one.

How often should safety checklists be completed?

It depends on the activity and your risk assessment — many checks are daily, weekly or monthly, while others are done before each task or shift. Completed, dated checklists provide a useful record of your monitoring.

Are the checklists a substitute for a risk assessment?

No. A checklist is a monitoring and inspection tool that complements your risk assessments and method statements — it helps confirm that controls are in place and working. Use them alongside your risk assessments.