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Grain Store Fumigation Safety Checklist

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Risk Assessment Description:

This grain store fumigation safety checklist template from Health & Safety Zone helps farmers, farm workers and contractors ensure safe and compliant fumigation of grain stores.

It covers planning, competence, site preparation, fumigant handling, personal protective equipment, monitoring, emergency measures and post‑fumigation clearance, referencing the Control of Substances Hazardous to Health Regulations 2002 and relevant HSE guidance.

Use this checklist for:

  • Pre‑fumigation checks – confirm risk assessments, sealing and signage are in place.
  • During fumigation – verify equipment operation, gas monitoring and PPE.
  • Post‑fumigation clearance – ensure re‑entry testing and safe storage.

Each item is answered Yes, No or N/A – any No answer must be resolved before proceeding or before re‑entry.

Fully editable and shareable – customise the questions to your farm, download as a PDF and share with your team.

The checklist aligns with the Control of Substances Hazardous to Health Regulations 2002, ensuring statutory duties such as risk assessment, control measures and record keeping are met, and supports HSE fumigation guidance for farmers.

To use the checklist, read each question and answer Yes, No or N/A, record any No responses and take corrective action before continuing work. Keep the completed checklist with your fumigation records for audit and regulatory inspection.

Compliant with: Control of Substances Hazardous to Health Regulations 2002.

Sample PDF Document Image:

Checks covered in this Grain Store Fumigation checklist

This Grain Store Fumigation safety checklist template covers 25 checks. Customise the questions to your workplace, then download a professional, print-ready PDF with Yes / No / N/A tick-boxes and a comments space.

#Checklist item
1Has a COSHH risk assessment for the fumigation been completed and communicated to all operatives?
2Is a written fumigation plan, including dosage, re‑entry time and exposure limits, authorised and available on site?
3Are all personnel involved trained and competent in grain store fumigation procedures?
4Is a competent supervisor appointed for the fumigation operation?
5Has the grain store been cleared of livestock, feed and ignition sources before fumigation?
6Has the grain store been sealed effectively with appropriate polyethylene sheeting and warning signs?
7Are exclusion zones clearly marked and unauthorised access prevented?
8Is weather suitable (no strong wind or rain) for the fumigation period?
9Is the correct fumigant (e.g., phosphine) selected and its label checked for expiry?
10Is the fumigant dosage calculated correctly for the volume of grain stored?
11Is fumigation equipment (e.g., gas generator, delivery hoses) inspected for leaks and in good working order?
12Are gas detectors calibrated and positioned as recommended for the store layout?
13Is a calibrated gas alarm installed and audible throughout the store?
14Is appropriate respiratory protective equipment (e.g., full‑face P3 respirator) provided and fitted correctly?
15Are protective gloves, goggles and coveralls worn by all operatives handling the fumigant?
16Is continuous gas monitoring performed during the exposure period?
17Are emergency ventilation procedures ready to be activated if gas concentrations exceed limits?
18Is an emergency spill/ leak response kit readily available?
19Are first‑aid provisions and trained first‑aiders present on site?
20Are emergency contact numbers and procedure signs displayed at the store entrance?
21Has re‑entry testing been carried out with calibrated detectors before allowing personnel back into the store?
22Are gas concentrations recorded as below the occupational exposure limit before re‑entry?
23Has the store been aired out for the required ventilation period after fumigation?
24Are records of the fumigation, monitoring results and clearance signed and retained as required?
25Is any remaining fumigant residue disposed of in accordance with waste regulations?

Frequently asked questions

Are these safety checklist templates really free to download?

Yes — completely free. Customise any checklist to your workplace and download a professional, print-ready PDF in minutes. No paywall — a free account is all you need to download.

What format do the safety checklists download in?

Checklists download as a professional PDF, ready to print and complete on-site — each question has clear Yes / No / N/A tick-boxes and a comments space. You choose portrait or landscape at download. Word and spreadsheet formats are being added.

Can I customise the checklist questions to my workplace?

Yes — fully. Add your own questions, edit or remove any of the pre-written ones, and reorder them to suit your site, task or inspection before you download.

Are the safety checklists suitable for UK workplaces?

Yes. The checklists are written around UK health and safety good practice and HSE guidance, and are suitable for inspections, audits, toolbox checks and routine workplace monitoring.

Do I need an account to use the checklist templates?

You can build and preview a checklist without an account. To download the PDF you'll need a free account — it takes less than a minute, costs nothing, and also lets you save checklists to your dashboard and edit them later.

Can I add my company logo and branding to the checklist?

Yes — add your company logo, colours and details on Standard and Pro plans, so the exported checklist carries your own branding. Guests and Free downloads carry Health & Safety Zone branding.

How do I complete the checklist once it is downloaded?

The exported checklist is a blank, ready-to-use document: print it and tick Yes, No or N/A against each question and write any comments in the notes space, then sign and date it in the sign-off section.

What types of safety checklist can I create?

We are building specialist checklists across a wide range of subjects and industries — fire safety, workplace inspections, equipment and machinery checks, site inductions, vehicle checks, PPE, first aid and more. Browse by category to find the right one.

How often should safety checklists be completed?

It depends on the activity and your risk assessment — many checks are daily, weekly or monthly, while others are done before each task or shift. Completed, dated checklists provide a useful record of your monitoring.

Are the checklists a substitute for a risk assessment?

No. A checklist is a monitoring and inspection tool that complements your risk assessments and method statements — it helps confirm that controls are in place and working. Use them alongside your risk assessments.