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Concrete Pump Risk Assessment

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Risk Assessments

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Risk Assessment Matrix

Risk Assessment Matrix

Likelihood

  • 5 = Certain
  • 4 = Likely
  • 3 = Possible
  • 2 = Unlikely
  • 1 = Remote

Severity

  • 5 = Fatality
  • 4 = Major Injury
  • 3 = Lost Time Injury
  • 2 = Minor injury
  • 1 = Trivial Injury

Risk Rating [L x S]

1-5 = Low
6-12 = Medium
13-25 = High

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Risk Assessment Description:

This free concrete pump risk assessment template is designed for construction sites using boom, line or truck‑mounted concrete pumps. Whether you are setting up a boom pump on a high rise, operating a line pump on a slab pour, or maneuvering a truck‑mounted unit in tight spaces, this concrete pumping safety template provides pre‑filled hazards and control measures you can customise.

The template covers all key risks associated with concrete pumping, including boom collapse, high‑pressure pipe blowout, outriggers instability, overhead power line proximity, slip/trip on wet surfaces, and exposure to high‑pressure concrete. It also addresses ergonomic, noise, heat stress and chemical burn hazards that regularly affect pump operators.

Use this template for:

  • Setting up boom or line pumps – ensures safe erection, stability checks and exclusion zones.
  • Operating truck‑mounted pumps on site – includes vehicle stability and traffic management controls.
  • Training new pump operators – provides a checklist of required PPE, competence and inspection steps.

Each hazard includes suggested control measures covering equipment inspections, safe operating procedures, personal protective equipment and emergency response. All risks are pre‑scored using the standard 5×5 risk matrix — simply review, adjust to your site conditions and download as PDF.

Fully editable and shareable – customise hazards, add your own risks, adjust control measures to match your site conditions, and share with your team. Save your completed assessment and return to edit anytime.

Compliant with: Work at Height Regulations 2005 (for boom operations), Provision and Use of Work Equipment Regulations 1998 (PUWER), Lifting Operations and Lifting Equipment Regulations 1998 (LOLER), Control of Substances Hazardous to Health Regulations 2002 (alkaline concrete), and Construction (Design and Management) Regulations 2015.

Sample PDF Document Image:

Risks covered in this Concrete Pump risk assessment

This Concrete Pump risk assessment template covers 19 assessed hazards, each scored before and after control measures on a 5×5 HSE risk matrix.

HazardInitial riskControlled risk
Boom collapse due to over‑loading or improper erection1510
Outrigger or trolley instability leading to truck tip‑over1510
High‑pressure concrete discharge injury1510
Fall from height while accessing boom or pump cab for maintenance1510
Pipe blockage causing pressure surge or blowout124
Slip, trip and fall on wet concrete or hose spillage126
Heat stress for operators working in hot weather128
Struck by falling tools or pipe segments during setup124
Silica dust inhalation from cement handling and hose cleaning124
Contact with overhead power lines while operating boom105
Vehicle collision while maneuvering pump truck on site105
Hydraulic system failure leading to uncontrolled boom movement105
Electrical fault in pump motor causing shock or fire105
Noise‑induced hearing loss from pump motor and ancillary equipment93
Concrete splash causing skin or eye chemical burns93
Hand‑arm vibration syndrome from pump motor and handheld tools93
Manual handling injuries lifting hoses, pump accessories and concrete bags84
Diesel fuel spillage leading to fire hazard84
Ergonomic strain from prolonged sitting/operating pump controls63

Frequently asked questions

Are these risk assessment templates really free to download?

Yes — completely free. Over 1800 free UK risk assessment templates, free to use forever, no signup required for guests, no paywall. Customise to your workplace and download as a professional HSE-compliant PDF in minutes.

Can I download risk assessment templates in PDF or Word format?

Risk assessments download as a professional, HSE-compliant PDF — ready to print and file as-is. Word (.docx) export is not available for risk assessments, but you can fully customise every hazard, control measure, persons-at-risk entry and rating online before you download.

Are the risk assessment templates HSE-compliant?

Yes. Every template aligns with HSE guidance and the HSE 5-Step Risk Assessment process. They cover the requirements of the Management of Health and Safety at Work Regulations 1999, COSHH 2002, Manual Handling Operations Regulations 1992, Work at Height Regulations 2005, and other relevant UK regulations.

What industries do the risk assessment templates cover?

Over 1800 templates across every UK industry — painting, electrical, HVAC, plumbing, carpentry, concrete, solar panel installation, asbestos, scaffolding, working at height, manual handling, fall protection, hot works, confined space entry, lifting operations, kitchen fitting, plumbing, drywall, tiling, plastering, and many more.

What's the difference between a risk assessment form and a risk assessment template?

A risk assessment form is the blank document; a risk assessment template is a pre-filled form ready to customise. Our generator gives you both — a free interactive form you fill in plus over 1800 pre-written templates you can customise to your specific workplace.

Do I need to create an account to use the risk assessment templates?

No — guests can generate and download risk assessments for free without signing up. Register a free account if you want to save documents to your dashboard, edit them later, or share them for digital signatures.

Can I customise the risk assessment templates to my workplace?

Yes — fully. Edit hazards, control measures, persons at risk, likelihood and severity ratings, PPE requirements, and review schedules. Each template is a starting point you tailor to your specific operation.

How many risks can I add to a single risk assessment?

The number of risks (hazards) you can include in one assessment depends on your plan: guests get unlimited risks, Free accounts unlimited risks, Standard unlimited risks, Pro unlimited risks, and Enterprise unlimited risks per assessment. You can add and preview every risk in a template, then tick the ones to include up to your plan limit — upgrade any time for more. See our pricing page for the full plan comparison.

Are these risk assessment templates valid for UK construction work?

Yes. Our construction-specific risk assessment templates align with HSE construction guidance, the Construction (Design and Management) Regulations 2015 (CDM 2015), and the Work at Height Regulations 2005. Templates cover scaffolding, working at height, concrete pouring, excavation, roofing, electrical installation, and more.

How often should I update my risk assessment?

Whenever there is reason to believe the assessment is no longer valid — after workplace changes, near-misses, accidents, new equipment, new substances, or new processes. HSE guidance recommends an annual formal review at minimum.

What is the HSE 5-step risk assessment process?

Step 1: Identify the hazards. Step 2: Decide who might be harmed and how. Step 3: Evaluate the risks and decide on precautions. Step 4: Record findings and implement them. Step 5: Review the assessment and update if necessary. Our interactive generator walks you through all 5 steps.

Can I use these risk assessment templates for self-employed work?

Yes. Self-employed workers are required to assess risks to themselves and anyone affected by their work. Our templates are suitable for sole traders, contractors, and small businesses.

Do you have RIDDOR-aligned risk assessment templates?

Yes. Several templates cover RIDDOR (Reporting of Injuries, Diseases and Dangerous Occurrences Regulations 2013) requirements — including accident reporting and investigation risk assessments. All RA templates support incident logging and review.