Health and Safety Templates Index

Explore our extensive collection of Document templates.

Discover our comprehensive collection of toolbox talk templates and policy templates with our Document Index A-Z Listings. This directory is an easy-to-navigate resource designed to help you quickly find the templates you need. From attendance records to zero hours contracts, our index covers a wide range of essential business documents. Tailored to suit industries such as construction, HR, and compliance, our templates include health and safety policies, toolbox talks, and more.

Enhance your efficiency with our intuitive online document generator, allowing you to create and customise documents that adhere to UK standards and regulations. Whether you’re managing small business needs or corporate requirements, our Document Index is your ultimate tool for streamlined document creation and management.

TypeDocument TitleAction
Risk AssessmentFREEPDFGoods-In and Dispatch Risk AssessmentDownload a free goods‑in and dispatch risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFGranulators, Shredders and Reclaim Risk AssessmentDownload a free risk assessment template for granulators, shredders and reclaim lines. Includes hazards, controls and compliance notes.Category: Manufacturing
Risk AssessmentFREEPDFGuillotine and Metal Shearing Risk AssessmentDownload a free guillotine and metal shearing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing...Category: Manufacturing
Toolbox TalkFREEPDFGuillotine and Shearing Machine Safety Toolbox TalkEssential safety guide for guillotines and shearing machines covering PUWER and HSWA duties, hazard controls and employee responsibilities to protect staff.Category: Manufacturing
Risk AssessmentFREEPDFHand Soldering Risk AssessmentDownload a free hand soldering risk assessment template with hazards, controls and compliance notes for electronics manufacturing. Editable PDF for factories.Category: Manufacturing
Toolbox TalkFREEPDFHand‑Arm Vibration Safety in Manufacturing Toolbox TalkGuidance on hand‑arm vibration in manufacturing, meeting legal duties and protecting worker health under the Control of Vibration at Work Regulations 2005.Category: Manufacturing
Risk AssessmentFREEPDFHandling Acids and Alkalis in Manufacturing Risk AssessmentDownload a free handling acids and alkalis risk assessment template with hazards, controls and compliance notes.Category: Manufacturing
Toolbox TalkFREEPDFHandling and Storage of Hazardous Substances Toolbox TalkPromote workplace safety with our Handling and Storage of Hazardous Substances (COSHH) Toolbox Talk Template. Customisable, HSE-compliant, and essential for managing hazardous substance risks effectively.Category: Manufacturing
Risk AssessmentFREEPDFHazardous Substances Storage Risk AssessmentDownload a free hazardous substances storage risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for industrial sites.Category: Manufacturing
Risk AssessmentFREEPDFHazardous Waste Storage and Disposal Risk AssessmentDownload a free hazardous waste storage risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFHeat Stress Risk AssessmentDownload a free heat stress risk assessment template for manufacturing. Includes hazards, controls and compliance notes.Category: Manufacturing
Risk AssessmentFREEPDFHeat Treatment Furnaces and Quenching Risk AssessmentComprehensive risk assessment for heat treatment furnace and quenching operations in factories. Includes hazards, controls and legal references (PUWER, COSHH...Category: Manufacturing
Risk AssessmentFREEPDFHoning and Lapping Risk AssessmentDownload a free honing and lapping risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFHot Surfaces Risk AssessmentDownload a free hot surfaces risk assessment template for manufacturing. Includes hazards, controls and compliance with PUWER and COSHH.Category: Manufacturing
Risk AssessmentFREEPDFHydraulic Systems Risk AssessmentDownload a free hydraulic systems risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFInduction Heating Risk AssessmentDownload a free induction heating risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFIndustrial Cleaners Risk AssessmentDownload a free industrial cleaners risk assessment template for manufacturing. Includes hazards, controls, PUWER and COSHH compliance. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFIndustrial Curing and Drying Oven Risk AssessmentFree industrial curing oven risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing
Risk AssessmentFREEPDFIndustrial Mixers Risk AssessmentDownload a free industrial mixers risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing. Editable PDF.Category: Manufacturing
Toolbox TalkFREEPDFIndustrial Ovens & Kilns Safety Toolbox TalkComprehensive guidance on safely operating industrial ovens, furnaces and kilns, covering legal duties, hazards, control measures and best practice for staff.Category: Manufacturing
Risk AssessmentFREEPDFIndustrial Radiation Risk AssessmentDownload a free industrial radiation risk assessment template with hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFIndustrial Robot and Robotic Cell Operation Risk AssessmentDownload a free industrial robot risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing
Toolbox TalkFREEPDFIndustrial Robots Safety – Comprehensive Toolbox TalkA concise toolbox talk on industrial robot hazards, covering PUWER and Machinery Safety Regulations with practical UK safety controls for safe operation.Category: Manufacturing
Risk AssessmentFREEPDFIndustrial Sewing Machine Risk AssessmentDownload a free industrial sewing machine risk assessment template with hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFInjection Moulding Machine Operation Risk AssessmentDownload a free injection moulding machine risk assessment template with pre‑filled hazards, controls and compliance notes. Fully editable for manufacturing...Category: Manufacturing
Toolbox TalkFREEPDFInjection Moulding Machine Safety Toolbox TalkToolbox talk on injection moulding machine hazards, PUWER duties and HSE guidance, delivering clear shop-floor safety steps and ensuring UK compliance.Category: Manufacturing
Risk AssessmentFREEPDFIsocyanates and Two-Pack Systems Risk AssessmentFree isocyanates risk assessment template for manufacturing. Includes hazards, controls, COSHH and PUWER compliance. Download editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFLabelling Machines Risk AssessmentDownload a free labelling machines risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Toolbox TalkFREEPDFLaser Cutting & Engraving Safety Toolbox TalkLearn laser cutting and engraving safety measures for staff, covering eye and skin hazards, fume extraction, fire risk, and legal duties under UK regulations.Category: Manufacturing
Risk AssessmentFREEPDFLaser Cutting and Engraving Risk AssessmentDownload a free laser cutting risk assessment template with hazards, controls and compliance notes for factory use. Fully editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFLaser Marking and Engraving Risk AssessmentDownload a free laser marking and engraving risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing
Toolbox TalkFREEPDFLathe Safety Toolbox TalkLearn lathe safety for manufacturing staff, covering hazards, PUWER and Machinery Safety regulations, guarding, PPE, and safe emery cloth use to prevent injury.Category: Manufacturing
Risk AssessmentFREEPDFLead and Heavy-Metal Exposure Risk AssessmentDownload a free lead exposure risk assessment template for factories. Includes hazards, controls, COSHH and PUWER compliance.Category: Manufacturing
Risk AssessmentFREEPDFLithium Ion Battery Manufacturing Risk AssessmentDownload a free lithium ion battery manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing
Risk AssessmentFREEPDFLoading Bay and Vehicle Loading and Unloading Risk AssessmentDownload a free loading bay risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFLocal Exhaust Ventilation Risk AssessmentDownload a free LEV risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Toolbox TalkFREEPDFLockout/Tagout (LOTO) Procedures Toolbox TalkEnsure workplace safety during equipment maintenance with our Lockout/Tagout (LOTO) Procedures Toolbox Talk Template. Customisable, compliant, and aligned with HSE regulations, it's essential for safe and efficient hazard control.Category: Manufacturing
Risk AssessmentFREEPDFLone Working Risk AssessmentDownload a free lone working risk assessment template for factories. Includes pre‑filled hazards, control measures and compliance notes. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFMachine Decommissioning Risk AssessmentDownload a free machine decommissioning risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Toolbox TalkFREEPDFMachine Guarding Toolbox TalkEnhance workplace safety with our Machine Guarding Toolbox Talk Template. Customisable, compliant with HSE regulations, and designed to minimise risks associated with machinery hazards.Category: Manufacturing
Risk AssessmentFREEPDFMachine Installation and Commissioning Risk AssessmentDownload a free machine installation and commissioning risk assessment template with pre‑filled hazards, controls and compliance notes for factories. Editabl...Category: Manufacturing
Risk AssessmentFREEPDFMachine Operator Risk AssessmentDownload a free machine operator risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF for factories.Category: Manufacturing
Risk AssessmentFREEPDFMachine Setting and Adjustment Risk AssessmentDownload a free machine setting risk assessment template with hazards, controls and compliance notes for manufacturing environments.Category: Manufacturing
Risk AssessmentFREEPDFMachinery Cleaning Risk AssessmentFree machinery cleaning risk assessment template with isolation procedures, chemical safety and PUWER compliance for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFMachinery Entanglement & Amputation – Manufacturing Risk AssessmentDetailed manufacturing risk assessment for machinery entanglement, guarding, LOTO and amputation prevention.Category: Manufacturing
Risk AssessmentFREEPDFMachinery Guarding Risk AssessmentDownload a free machinery guarding risk assessment template with pre‑filled hazards, PUWER controls and COSHH notes. Fully editable for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFMaintenance Engineer and Fitter Risk AssessmentDownload a free maintenance engineer risk assessment template with hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing
Toolbox TalkFREEPDFMaintenance Work Safety in Manufacturing Toolbox TalkPromote workplace safety with our Maintenance Work Safety in Manufacturing Toolbox Talk Template. Customisable, HSE-compliant, and essential for reducing risks in maintenance tasks.Category: Manufacturing
Toolbox TalkFREEPDFManaging Noise Exposure in Manufacturing Toolbox TalkProtect workers from hearing loss with our Managing Noise Exposure in Manufacturing Toolbox Talk Template. Customisable, HSE-compliant, and essential for noise risk reduction and workplace safety.Category: Manufacturing
Toolbox TalkFREEPDFManaging Warehouse Traffic and Pedestrian Safety Toolbox TalkImprove warehouse safety with our Warehouse Traffic and Pedestrian Safety Toolbox Talk. Customisable and HSE-compliant, it covers traffic management and risk prevention.Category: Fleet and Logistics, Manufacturing
Risk AssessmentFREEPDFManual Centre Lathe Operation Risk AssessmentFree manual centre lathe operation risk assessment template for manufacturing. Includes hazards, controls and PUWER & COSHH compliance.Category: Manufacturing
Toolbox TalkFREEPDFManual Handling in Manufacturing Toolbox TalkEssential manual handling practices for manufacturing, covering risk assessment, safe lifting techniques and legal duties under UK health and safety law.Category: Manufacturing
Risk AssessmentFREEPDFManufacturing Health Surveillance Risk AssessmentDownload a free health surveillance risk assessment template for manufacturing exposures. Includes hazards, controls, and compliance notes.Category: Manufacturing
Risk AssessmentFREEPDFManufacturing Shift Supervisor Risk AssessmentDownload a free risk assessment template for manufacturing shift supervisors. Includes hazards, controls and legal compliance notes.Category: Manufacturing
Risk AssessmentFREEPDFMetal Additive Manufacturing Risk AssessmentDownload a free metal additive manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing
Risk AssessmentFREEPDFMetal Cutting Saws Risk AssessmentDownload a free metal cutting saw risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFMetal Fabrication Workshop Risk AssessmentDownload a free metal fabrication workshop risk assessment template with hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFMetalworking Fluids Mist and Dermatitis Risk AssessmentDownload a free metalworking fluids risk assessment template with mist, dermatitis, ergonomic and chemical controls. Editable PDF for factories.Category: Manufacturing
Risk AssessmentFREEPDFMilling Machine Operation Risk AssessmentComprehensive risk assessment for milling machine operation in manufacturing, covering hazards, controls, and compliance.Category: Manufacturing
Risk AssessmentFREEPDFMixing and Blending Vessels Risk AssessmentDownload a free mixing and blending vessels risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturers.Category: Manufacturing
Risk AssessmentFREEPDFMobile Plant Risk AssessmentDownload a mobile plant risk assessment template for forklift, pallet truck and stacker use. Includes hazards, controls and compliance notes.Category: Manufacturing
Risk AssessmentFREEPDFMolten Material Handling Risk AssessmentDownload a free molten material handling risk assessment template with hazards, controls and compliance notes for manufacturing. Fully editable PDF.Category: Manufacturing
Toolbox TalkFREEPDFMolten Metal and Foundry Operations Toolbox TalkSafety guidance for molten metal work in foundries, covering hazards, legal duties and practical steps to protect staff from burns, explosions and exposure.Category: Manufacturing
Risk AssessmentFREEPDFNew and Expectant Mothers in Manufacturing Risk AssessmentDownload a free risk assessment template for new and expectant mothers in manufacturing. Includes hazards, controls, PUWER & COSHH compliance.Category: Manufacturing
Risk AssessmentFREEPDFNitrogen Inerting and Oxygen-Deficient Atmospheres Risk AssessmentDownload a free nitrogen inerting and oxygen‑deficient atmospheres risk assessment template with hazards, controls and legal compliance for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFOccupational Asthma Respiratory Sensitisers Risk AssessmentDownload a free occupational asthma risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFOccupational Dermatitis from Wet Work and Chemicals Risk AssessmentFree template for occupational dermatitis from wet work and chemicals. Includes hazards, controls, COSHH and PUWER compliance.Category: Manufacturing
Risk AssessmentFREEPDFOrder Picking and Stores Operations Risk AssessmentDownload a free order picking risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites. Editable PDF ready for...Category: Manufacturing
Risk AssessmentFREEPDFOverhead Cranes, Gantries and Hoists Risk AssessmentDownload a free overhead crane risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Toolbox TalkFREEPDFPackaging Line and Wrapping Machine Safety Toolbox TalkComprehensive guide on packaging line safety, covering PUWER and machinery regulations with practical controls to protect workers on wrapping machines.Category: Manufacturing
Risk AssessmentFREEPDFPacking-Line and Packaging Workers Risk AssessmentRisk assessment for packing‑line and packaging operatives in manufacturing covering manual handling, machine guarding, COSHH substances and ergonomics.Category: Manufacturing
Risk AssessmentFREEPDFPad Printing Risk AssessmentDownload a free pad printing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Toolbox TalkFREEPDFPaint Spraying and Surface Coating Safety Toolbox TalkGuidance for employees on safe paint spraying and surface coating, covering hazards, controls, ventilation, PPE and legal duties under UK health and safety law.Category: Manufacturing
Risk AssessmentFREEPDFPaint, Coatings and Ink Manufacturing Risk AssessmentDownload a free paint, coatings and ink manufacturing risk assessment template with hazards, controls and compliance notes. Editable PDF for factories.Category: Manufacturing
Risk AssessmentFREEPDFPallet Racking Use, Loading and Inspection Risk AssessmentDownload a free pallet racking risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFPalletising and Depalletising Risk AssessmentDownload a free palletising and depalletising risk assessment template with pre‑filled hazards, control measures and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFPanel Saw and Dimension Saw Risk AssessmentDownload a free panel saw risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF for operators.Category: Manufacturing
Risk AssessmentFREEPDFPaper and Board Manufacturing Risk AssessmentDownload a free paper and board manufacturing risk assessment template with pre‑filled hazards, control measures and compliance notes. Fully editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFPermit to Work System Risk AssessmentDownload a free permit to work risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFPharmaceutical Manufacturing Risk AssessmentDownload a free pharmaceutical manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Fully editable PDF for factories.Category: Manufacturing
Risk AssessmentFREEPDFPhosphating and Chemical Conversion Coating Risk AssessmentDownload a free phosphating and chemical conversion coating risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF.Category: Manufacturing
Risk AssessmentFREEPDFPickling, Etching & Acid Baths Risk AssessmentFree pickling, etching and acid baths risk assessment template for manufacturing. Includes hazards, controls, COSHH and PUWER compliance.Category: Manufacturing
Risk AssessmentFREEPDFPillar and Bench Drilling Machine Risk AssessmentDownload a free risk assessment for pillar and bench drilling machines. Includes hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFPlaner and Thicknesser Risk AssessmentDownload a free planer and thicknesser risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFPlanned Preventive Maintenance Risk AssessmentDownload a free planned preventive maintenance risk assessment template for factories. Includes hazards, controls and UK legal compliance.Category: Manufacturing
Risk AssessmentFREEPDFPlasma Cutting Risk AssessmentDownload a free plasma cutting risk assessment template with hazards, controls and compliance notes. Fully editable for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFPlastic Extrusion Risk AssessmentFree plastic extrusion risk assessment template with hazards, controls and compliance notes for manufacturing. Editable PDF for factories.Category: Manufacturing
Risk AssessmentFREEPDFPlastics Manufacturing Risk AssessmentDownload a free plastics manufacturing risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for factory sites.Category: Manufacturing
Risk AssessmentFREEPDFPneumatic Conveying of Powders Risk AssessmentDownload a free pneumatic conveying risk assessment template with hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFPneumatic Systems Risk AssessmentDownload a free pneumatic systems risk assessment template with pre‑filled hazards, controls and legal compliance for manufacturing.Category: Manufacturing
Risk AssessmentFREEPDFPolishing, Buffing and Linishing Risk AssessmentDownload a free polishing, buffing and linishing risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFPowder Coating Line Risk AssessmentDownload a free powder coating line risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFPowder Drying, Milling and Sieving Risk AssessmentDownload a free powder drying, milling and sieving risk assessment template with hazards, controls and compliance notes for manufacturing sites.Category: Manufacturing
Risk AssessmentFREEPDFPower Press Operation Risk AssessmentDownload a free power press risk assessment template with pre‑filled hazards, controls and compliance notes for manufacturing. Editable PDF for factories.Category: Manufacturing
Risk AssessmentFREEPDFPPE for Manufacturing Operatives Risk AssessmentDownload a free PPE risk assessment template for manufacturing operatives. Includes hazards, controls and compliance with PUWER, COSHH and PPE regulations.Category: Manufacturing
Toolbox TalkFREEPDFPPE Selection and Use in Manufacturing Toolbox TalkGuidance on PPE selection and use in manufacturing, under the PPE at Work Regulations 1992 (amended 2022), proper fitting and maintenance for routine safety.Category: Manufacturing
Risk AssessmentFREEPDFPress Brake Risk AssessmentDownload a free press brake risk assessment template with pre‑filled hazards, controls and compliance notes. Editable PDF for manufacturing.Category: Manufacturing
Toolbox TalkFREEPDFPress Brake Safety Toolbox TalkEnhance workplace safety with our Press Brake Safety Toolbox Talk Template. Customisable, HSE-compliant, and designed to reduce risks associated with press brake operations.Category: Manufacturing
Toolbox TalkFREEPDFPreventing Hand Injuries in Manufacturing Toolbox TalkReduce hand injury risks in manufacturing with our Preventing Hand Injuries Toolbox Talk Template. Customisable, HSE-compliant, and essential for promoting workplace safety and PPE use.Category: Manufacturing
Toolbox TalkFREEPDFPreventing Injuries When Using Roll Cages and Trolleys Toolbox TalkReduce workplace injuries with our Roll Cage and Trolley Safety Toolbox Talk. Customisable and HSE-compliant, it covers safe handling, injury prevention, and manual handling best practices.Category: Fleet and Logistics, Manufacturing

How to use these free templates

  1. Pick a template from the list above

    Use the search box or category filter to find a template that matches your workplace or task.

  2. Open it in our free interactive editor

    Click "Create" — no signup required for guests.

  3. Customise to your workplace

    Edit hazards, controls, PPE, and named persons to match your specific operation.

  4. Download as a professional PDF

    Sign and download. Free PDF with a free account; Word (.docx) export on Standard and Pro plans.

Frequently asked questions

Are these templates really free to download?

Yes — completely free. Free templates, free to use forever, no paywall. Each is fully customisable via our interactive 4-step generators and downloadable as a professional HSE-compliant PDF.

Who builds the templates?

Built and reviewed by UK health and safety professionals with 40+ years combined HSE industry experience. All templates align with HSE guidance and the relevant UK regulations.

What document types do you cover?

Risk assessment templates and forms, COSHH assessment templates, method statement templates, toolbox talk templates, and company policy templates (including all major ISO standards — 9001, 14001, 27001, 45001).